dan dc

MAKING MODERN LIVING POSSIBLE

R134a R600a • R290

Danfoss BD Compressors
Direct current & multivoltage applications 12-24 V DC • 100-240 V AC, 50/60 Hz

REFRIGERATION & AIR CONDITIONING DIVISION

Collection of datasheets

Shock absorber Stator Current lead-in

Permanent magnet

Shock absorber

1

DEHC.PK.100.C9.02/520N0916

8175-2

November 2009

Contents

General / Data stamping Label design / VDE-UL approvals Warnings / Connectors / Mounting accessories / Filter drier selection Electric circuit / Electronic units & wiring / Voltage range Electronic unit 101N0230 / Mounting the electronic unit Cable dimensions / Compressor speed

Page 3 4 5 6 7 7

Thermostat connection / Fan connection / Lamp connection / LED connection 8 Troubleshooting / Protection systems Images: BD35F compressor with electronic unit 101N0500 / Electronic units 9 10

BD35F BD35F (inch)

Technical data Performance data Technical data (inch connectors) Performance data (inch connectors)

11 12 13 14

BD50F BD50F (inch)

Technical data Performance data Technical data (with inch connectors) Performance data (with inch connectors)

15 16 17 18

BD80F

Technical data Performance data

19 20

BD250GH

Technical data Performance data

21 22

BD250/250GH Technical data (Twin Compressor) Performance data

23 24

BD35K Technical data (Solar Applications) Performance data

25 26

BD100CN

Technical data Performance data

27 28

Remote kit for BD compressors AC line cord for BD electronic unit 101N0500 BD code numbers / Accessories

29 29 30

November 2009

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2

General

Danfoss variable speed refrigeration compressors type BD35F, BD50F, BD80F and BD250GH are designed for connection to 12V and 24V DC power supply and for refrigerant R134a (CF3-CH2F). The compressors are intended especially for use in mobile applications, e.g. cooling boxes, boats, caravans, trucks, vans and buses. Due to their low energy consumption and the option for a wide supply voltage range, the compressors are also very suitable for stationary applications powered by photovoltaic solar panels. The compressors can be used in refrigerators and freezers using either capillary tube or TEV as the throttling device. The compressors BD35K and BD100CN are especially designed for refrigeration systems using isobutane, refrigerant R600a (C4H10) and propane, refrigerant R290 (C3H8), respectively, as can be seen from the individual type label information. R600a and R290 are classified as flammable refrigerants of class A3 according to ANSI/ASHRAE 34. Accordingly, special safety regulations must be complied with. A special Test Schedule has been integrated in the European Standards EN 60335-2-24 for domestic and EN 60335-2-89 for commercial appliances and in the corresponding international standards IEC 60335-2-24 and IEC 60335-2-89. The compressors BD35K and BD100CN must only and exclusively be used in appliances certified for flammable refrigerants according to these or later regulations. This means that the compressors must not be used in appliances which are not originally designed and certified for flammable refrigerants. These compressors are designed for stationary use only. The BD compressor concept includes an electronic unit which features overload protection, battery protection; fan, LED, lamp connections; load dump and Adapative Energy Optimizing. The electronic unit has internal voltage recording and calibration to the applied voltage. The electronic unit may also be powered directly from certain types of electronic power supply units and thus no battery is required. In addition to being especially quiet in operation - approx. 35db(A) at 3000 rpm, the compressors have a high COP value and they will operate under continual heeling of 30° such as occurs on boats. The BD compressors must be mounted in a dry and clean place. The compressors will withstand storage temperatures down to -35°C. Condensing temperatures: Max. 60°C at stable conditions and max. 70°C at peak load. Ambient temperatures: Min. -10°C, max. 55°C

Acoustic noise & tilt angle

Data stamping

Danfoss Compressors have a manufacturing date code stamping on the front of the housing. The content of the coding is 2 lines, with 6 and 7 characters each, according to the example below. Z02007 (6 characters) 119A01F (7 characters) Composition of line 1 Z0200: Compressor type information (101Z0200 = Z0200) 7: internal Danfoss code Composition of line 2 11: Production week 9: Production year A: Production day A = Monday, B = Tuesday, C = Wednesday, D=Thursday, etc. 01: Production hour 00 to 23 or shift code -1, -2, -3 F: Danfoss Compressors internal production location code A to G, U Germany A until week 50/2005 D until week 35/2006 K to N Slovenia A, D, R Slovakia A from week 01/2006 D from week 38/2006 R from week 01/2005 S, R Mexico R up to week 27/2004 W China In addition the production location code will in the future be marked - for export reasons (outside EU) - with the country of origin on the type label. Example for the barcode on the printed circuit board (inside the electronic unit): 0727200983 (10 characters) 072: Production day 7: Production year 2: Number of lot 00983: Number of electronic unit

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DEHC.PK.100.C9.02/520N0916

November 2009

Label design
Electronic unit label Voltage

For the electronic unit, the code for date of manufacture is located on a label on the backside of the housing. All BD compressors are designed to meet specifications according to the EC type-approval certificate. In addition we have VDE and UL approval on most products (see table below for further information).
UL label

BD type label

RoHS marking

Nominal voltage has been removed from the BD type label and moved to the electronic unit. LBP/MBP marking has also been removed. VDE marking will not appear on the BD type label due to the fact that the compressor can be applied with non VDE approved electronic units. The label on the electronic unit contains the nominal supply voltage. Located between + and – terminal. The AC/DC electronic contains in addition the applied nominal AC voltage.

VDE/UL approvals Approved compressor electronic unit combinations

Compressors Standard 101N0210 BD35F mm BD35F inch BD35K (R600a) BD50F mm BD50F inch BD80F mm BD250GH BD250GH Twin BD100CN (R290) Compressors AC/DC conv. 101N0500 BD35F mm BD35F inch BD35K (R600a) BD50F mm BD50F inch BD80F mm BD250GH BD250GH Twin BD100CN (R290) 101Z0200 101Z0204 101Z0211 101Z1220 101Z0203 101Z0280 101Z0400 101Z0500 101Z0401
VDE/UL VDE/UL UL UL VDE/UL VDE/UL

Electronic Units EMI 101N0220
UL UL UL UL

Extended EMI 101N0900

AEO 101N0300
UL UL UL UL

AEO EMI 101N0320

Solar 101N0400
UL UL

101Z0200 101Z0204 101Z0211 101Z1220 101Z0203 101Z0280 101Z0400 101Z0500 101Z0401

UL UL UL UL

Electronic Units High start 101N0230 High speed 101N0290 Automotive Automotive 101N0600 101N0630

VDE/UL

= Combination possible, VDE or UL approval = Combination possible, but no approval = Combination not possible

November 2009

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4

Warnings (BD35K, BD100CN)

R600a is flammable in concentrations of air between approximately 1.5% and 8.5% by volume (LEL lower explosion limit and UEL upper explosion limit). An ignition source at a temperature higher than 460°C is needed for a combustion to occur. Isobutane is significantly different from R12 and R134a. This means that compressors for R600a cannot be used with R12 or R134a.

R290 is flammable in concentrations of air between approximately 2.1% and 9.5% by volume (LEL lower explosion limit and UEL upper explosion limit). An ignition source at a temperature higher than 470°C is needed for a combustion to occur.

No high potential test nor start tests must be carried out while the compressor is under vacuum. No attempt must be made to start the compressor without a complete starting device. Allow the compressor to reach a temperature above 10°C before starting the first time in order to avoid starting problems. Anti-freeze agents must not be used in the compressors as such agents are damaging to several of the materials used. In particular, the ethyl or methyl alcohol contents of such anti-freeze agents have a destructive effect on the synthetic motor insulation. Connectors The compressor is equipped with DANCON connectors which consist of a thick-walled, copper­ plated steel tube with high corrosion resistance, and a solderability equal to that of conventional copper connectors. DANCON connectors are equipped with an aluminium cap (Capsolut) which gives a tight sealing. The seal cap is easily removed with an ordinary pair of pliers or with a special tool. (code number 118X2030)

Mounting accessories

Washer Compressor base

Nut M6 Grommet sleeve

8185

Washer Compressor base

Clip Steel pin

9

3327-2
7382-2

Cabinet base

Screw M6 x 25

Rubber grommet

Cabinet base

Rubber grommet

Bolt joint

Snap-on joint

The mounting accessories for the compressors are available in two versions, with bolt joint or snap-on joint. The rubber grommets are designed for the 16 mm holes of the baseplate. Bolt joint for one compressor in a bag 118-1917 Bolt joint in quantities 118-1918 Snap-on in quantities 118-1919

Filter drier selection

Only filter driers which are declared by the manufacturer to be suitable for mobile applications must be used in refrigeration systems with BD compressors. Filter material powder ending up in the compressor will lead to excessive wear of the piston and transmission parts, and metal particles deposited in the motor windings will cause the compressor to stop because the electric signal back to the electronic unit is disturbed.

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DEHC.PK.100.C9.02/520N0916

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9

Electric circuit

The BD compressors are fitted with a brushless direct current motor which is electronically commutated by an electronic unit. The electronic unit is delivered separately and must be mounted on the compressor, please see instructions page 7. The electronic unit must always be connected directly to the battery poles or power supply unit terminals. For the protection of the installation an external fuse must be installed in the power supply cable close to the battery or power supply unit. If the chassis is used as a conductor, a proper connection between cable and chassis must be established. Wrong polarity applied to the electronic unit does not destroy the unit, however, the compressor does not work. If the compressor is planned to be stopped for a longer period, a main switch can be installed to avoid the battery from being drained.

Electronic units & wiring

available units: BD35F: 101N0210, 101N0220, 101N0300, 101N0320, 101N0400, 101N0500, 101N0600, 101N0630 BD50F: 101N0210, 101N0220, 101N0230, 101N0300, 101N0320, 101N0500 BD80F: 101N0290 BD250GH: 101N0290, BD250/250GH: 2 x 101N0290 BD35K: 101N0400, 101N0210, 101N0220 BD100CN: 101N0290 Voltage range BD35/50/80F/250GH/100CN: 12V DC systems: 10.4V cut-out (or 9.6V with optional setting) - 17V max. ; 24V DC systems: 22.8V cut-out (or 21.3V with optional setting) - 31.5V max. The low voltage limits can be established if a connection is made between the terminals C and P, please see also the passage Optional battery protection settings page 9. The electronic unit will calibrate to the applied voltage. This means that if the battery voltage is less than 17V, the electronic unit assumes that it is working in a 12V system. If the voltage is higher than 17V, the electronic unit assumes that it is working in a 24V system. Consequently, the compressor does not run at power supply voltages between about 17V and the desired battery protection cut-out voltage for 24V systems. A continuous voltage range from 9.6V to 31.5V can be established if a 220kΩ resistor (wiring diagram item 9) is connected between the terminals C and P. This wide voltage range makes the BD compressors very suitable for photovoltaic powering. BD35F/BD35K: Solar systems (electronic unit 101N0400): 10V - 45V, no battery protection BD35/50F: AC power supply systems: Nominal voltages from 100 to 240V AC, 50/60Hz. 85V min. - 265V max., 50/60Hz. Power consumption is limited to 100W with the BD50F compressors. Earth connection required. All voltages are measured on the terminals of the electronic units.
DEHC.PK.100.C9.02/520N0916 6

November 2009

Electronic unit 101N0230

In applications providing pressure equalization before compressor start and operating in ambient conditions below 32oC (90oF), electronic unit 101N0210 is appropriate for both the BD35F and BD50F compressors. Electronic unit 101N0230 is offered for use with Danfoss BD50F compressors to provide additional starting torque for the BD50F compressor. Electronic unit 101N0230 is not suitable for use with the BD35F compressor. The BD50F has a stronger motor than the BD35F and can tolerate the higher start current furnished by the 101N0230 electronic unit. The cable plug of the electronic unit is mounted on the pins of the current lead-in on the compressor. Then the electronic unit itself is mounted on the bracket of the compressor. At first the left side is mounted, then the right side is pressed over the screw on the bracket. The electronic unit snaps on to the bracket and is now securely mounted on the compressor. In case the electronic unit must be removed from the compressor, the screw has to be dismantled. Earth connection (via compressor baseplate) can be used if required.

Mounting the electronic unit

8194-2

Cable dimensions

To ensure correct start and operating conditions, the following cable dimensions must be observed:
BD35/50F & BD35K:
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

BD80F
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm ] [Gauge]
2

[m]

[ft.]

[m]

[ft.]

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

2.5 4 6 10

12 12 10 8

2.5 4 6 10

8 13 20 33

5 8 12 20

16 26 39 66

6 BD250GH

10

2.5

8

5

16

Size Cross AWG section

Max. length* 12V operation

Max. length* 24V operation

*Length between battery an electronic unit

BD35/50F AC operation: Cross section min. 0.75 mm2 or AWG 18

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

8

8

2.5

8

5

16

*Length between battery an electronic unit

Compressor speed

Without any resistor in the control circuit, the compressor will run with a fixed speed of 2,000/2,500 rpm when the thermostat is switched on, depending on the electronic unit version (see tables below). Other fixed speeds in the range between 2,000/2,500 and 3,000/3,100/3,800 or 3,500/4,400rpm can be obtained when a resistor (R1) is installed between terminal C and P to adjust the current of the contol circuit (please see wiring diagrammes page 6). In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand within a random operation voltage of 9.6 to 31.5V. In solar applications without a battery a 220 kΩ resistor is recommended.
Compressor Electronit unit Code number 101N0210 101N0220 101N0500 101N0600/0630 101N0300 101N0320 101N0400 with AEO 101N0210 101N0220 101N0230 101N0500 101N0300 101N0320 with AEO Resistor (R1) [Ω]
calculated values

BD35F

BD35F

BD50F

BD50F

BD35K

101N0400 with AEO

BD80F BD100CN BD250GH BD250/250GH

101N0290 with AEO

0 277 692 1523 0 173 450 865 1696 0 277 692 1523 0 173 450 865 1696 0 173 450 865 1696 0 203 451 867 1700

Motor speed [rpm] 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500 AEO 2,500 3,100 3,800 4,400

Control circuit current [mA] 5 4 3 2 6 5 4 3 2 5 4 3 2 6 5 4 3 2 6 5 4 3 2 6 5 4 3 2 November 2009

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DEHC.PK.100.C9.02/520N0916

Thermostat connection

BD compressors can operate with normal mechanical type thermostats as used in refrigeration appliances, or with electronic thermostats. The thermostat is connected between the terminals C and T of the electronic unit. The compressor current does not flow through the thermostat contacts. When the thermostat is cut out there will still be power to the electronic unit. A system with no stand-by power consumption can be established if the thermostat is replaced by a jumper between the terminals C and T, and the main switch is replaced by a thermostat. In this case battery protection does not work and supply voltage needs to be bigger than cut-in voltage. The full compressor current flows through the thermostat, which must be rated accordingly.

Fan connection

If a fan is to be used, it must be connected to the electronic unit terminals + and F. On electronic unit 101N0600 and 101N00630 a fan must be connected to C andF. Always use a 12V fan, also in 24V systems, as the electronic unit will automatically reduce the applied voltage to 12V for the fan. Using the special solar electronic unit 101N0400, the fan runs with input voltage always. The max. load on the electronic unit is 0.5Aaverage or 1Apeak . The fan is allowed to start with a higher current for the first 2 seconds. If the fan becomes overloaded, both fan and compressor will be cut out by the overload protection.

Lamp connection

A 12V DC 5 Watt lamp can be connected between the terminals A and C on electronic unit 101N0500, 101N0600 and 101N0630. The output voltage between the terminals A and C is always regulated to 12V DC. A 12V DC lamp must be used for both 12V and 24V power supply systems. The lamp output can supply a continuous current of 0.5Aaverage

LED connection

A 10mA Light Emitting Diode (LED) for compressor operation monitoring can be connected between the terminals + and D. Operational errors will cause the LED to flash a number of times. The number of flashes depends on what kind of operational error was recorded. Each flash will last ¼ second. After the actual number of flashes there will be a delay with no flashes, so that the sequence for each error recording is repeated every 4 seconds. Operational errors shown by LED (optional):
BD35/50F, BD35K
Number of flashes Error type

BD80F, BD100CN, BD250GH, BD250/250GH
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm).

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 2,450 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

November 2009

DEHC.PK.100.C9.02/520N0916

8

Troubleshooting

To diagnose why a compressor comes to an unintended stop, it is recommended to have a 10mA Light Emitting Diode (LED) installed between the terminals + and D, please see page 3 and 4. Provided that the electronic unit is properly connected to the power supply, and the thermostat is on, the number of flashes emitted by the LED will give a hint about the reason for the interruption of the compressor operation. The motor windings can be checked for defects by measuring the resistance between the current leadin pins. If the measured values between all 3 pins are approximately the same, the motor is most likely all right. The electronic unit is not to be repaired, it should not be opened at all. The BD compressor protection system facilitates protection against compressor overload and start failure, fan overload and electronic unit overheating as well as destructive battery discharge. When overload protection is activated, the compressor enters a cycle in which it attempts to start at approximately 66 seconds intervals until a successful start is achieved. The compressor overload and start protection cuts off power to the compressor if the compressor speed drops below approximately 1,850 rpm (BD35F/BD50F/BD35K) or 2,450 rpm (BD80F/BD250GH/BD100CN) or if this motor speed is not reached during the start sequence. Possible reasons for overload protection activating could be excess refrigeration system pressures during operation or an excessive pressure differential. The fan overload protection stops the compressor and fan if the fan current exceeds 0.5Aaverage or 1Apeak . If the electronic unit heat sink senses a temperature >100°C it will cause the compressor to stop. Restart will occur automatically when the temperature has dropped. (<90°C, with 66 seconds additional delay). If a fan is installed, it will continue to run if the compressor stops due to overload or electronic unit overheating. If a voltage outside the specified range is applied to the electronic unit, the compressor does not start, or it stops if the voltage limit is exceeded during operation. The compressor will restart automatically approximately 60 seconds after the supply voltage has reached the reset voltage within the range in question. If a fan is installed, it will start to operate without a delay as soon as the reset voltage is reached. To ensure sufficient battery power for correct compressor operation or to avoid permanent damage to the battery because of heavy discharge, the BD electronic unit has integrated battery protection (except electronic unit 101N0400). The compressor is stopped and restarted again according to the dedicated voltage limits measured on the + and - terminals of the electronic unit. Other battery protection settings are optional if a connection, which includes a resistor, is established between terminals C and P, please see the wiring diagrammes page 6. Standard battery protection settings (no connection C - P)
12V cut-out [V] 10.4 12V cut-in [V] 11.7 24V cut-out [V] 22.8 24V cut-in [V] 24.2

Protection systems

Overload protections

Voltage protection

Battery protection

Optional battery protections settings
Resistor (R2) [kΩ] 0 1.6 2.4 3.6 4.7 6.2 8.2 11 14 18 24 33 47 82 220 tolerances: ± 0.3V DC 12V cut-out [V] 9.6 9.7 9.9 10.0 10.1 10.2 10.4 10.5 10.6 10.8 10.9 11.0 11.1 11.3 9.6 12V cut-in [V] 10.9 11.0 11.1 11.3 11.4 11.5 11.7 11.8 11.9 12.0 12.2 12.3 12.4 12.5 10.9 12V max. Voltage [V] 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 24V cut-out [V] 21.3 21.5 21.8 22.0 22.3 22.5 22.8 23.0 23.3 23.6 23.8 24.1 24.3 24.6 24 V cut-in [V] 22.7 22.9 23.2 23.4 23.7 23.9 24.2 24.5 24.7 25.0 25.2 25.5 25.7 26.0 24V max. Voltage [V] 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5

9

DEHC.PK.100.C9.02/520N0916

November 2009

BD35F Compressor with Electronic Unit 101N0500

Electronic Units
November 2009 DEHC.PK.100.C9.02/520N0916 10

BD35F Direct Current Compressor R134a, 12-24V DC , 10-45V DC Solar & 100-240V AC 50/60Hz
General Code number (without electronic units) Electronic unit 12-24V DC - standard Electronic unit 12-24V DC - with metal shielding Electronic unit 12-24V DC - with AEO Electronic unit 12-24V DC - with AEO & metal shielding Electronic unit 10-45V - for solar applications Electronic unit 12-24V DC & 100-240V AC 50/60Hz Electronic unit 12-24V DC - for automotive applications Electronic unit 12-24V DC - for automotive applications Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range (DC & AC) Max. condensing temperature continuous (short) Max. winding temperature continuous (short) 101Z0200 single: 101N0210, 30 pcs: 101N0211 single: 101N0220, 30 pcs: 101N0221 single: 101N0300, 30 pcs: 101N0301 single: 101N0320, 30 pcs: 101N0321 single: 101N0400, 30 pcs: 101N0401 single: 101N0500, 36 pcs: 101N0501 single: 101N0600, 30 pcs: 101N0601 single: 101N0630, 30 pcs: 101N0631 refer to Technical Info DEHC.EI.100.C e4, C-Tick 150

LBP/MBP/HBP -30 to 0 (10) 12-24V DC & 100-240V AC 50/60Hz 10-45V DC for solar applications °C 60 (70) °C 125 (135) °C HBP S S S

Cooling requirements Application LBP MBP 32°C S S 38°C S S 43°C S S Remarks on application: Fan cooling F1 depending on application and speed. Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height Variable speed 2.2 2.00 150 (polyolester) 300 870 4.3/0.25

S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Ω cm3 cm3 g cm3 kg

204 170

Suction connector Process connector Discharge connector Connector tolerance

mm A 137 B 135 B1 128 B2 73 location/I.D. mm | angle C 6.2 | 41.5° location/I.D. mm | angle D 6.2 | 45° location/I.D. mm | angle E 5.0 | 21° I.D. mm ±0.09, on 5.0 +0.12/+0.20 24V cut-in [V] 24.2

78.5

ø16

D

ø4.2
127

C

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

Optional battery protections settings (not possible with electronic unit 101N0400) Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5 11 DEHC.PK.100.C9.02/520N0916

120

B1 B A B2

20

201 16
8269

105

46

28

123
November 2009

59

130

70 100
ø9

E

Capacity (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 -15 2,000 15.8 23.9 26.9 33.1 43.8 2,500 20.2 29.9 33.5 41.2 54.6 3,000 22.5 32.4 36.5 45.4 61.8 3,500 26.2 35.9 40.4 50.5 69.8 Capacity (ASHRAE LBP) rpm \ °C -30 -25 2,000 19.5 29.4 2,500 24.9 36.8 3,000 27.7 39.9 3,500 32.2 44.2 Power consumption rpm \ °C -30 -25 2,000 17.6 23.4 2,500 23.3 30.9 3,000 29.9 36.0 3,500 36.0 42.8 -23.3 33.1 41.3 44.9 49.7 -23.3 25.3 33.3 38.3 45.4 -20 40.7 50.7 55.9 62.2 -20 28.7 37.8 43.0 50.8 -15 54.0 67.3 76.1 86.0 -15 33.6 44.1 50.7 59.5

-10 56.6 70.7 81.7 93.6 -10 69.8 87.1 101 115 -10 38.3 50.2 58.7 68.9

-5 71.7 89.7 105 122 -5 88.6 111 130 150 -5 43.0 56.2 66.8 78.5

0 89.9 112 133

12V DC static cooling watt 5 7.2 10 15 111 122 136 139 152

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

0 111 139 164

12V DC static cooling watt 5 7.2 10 15 137 151 169 172 189

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

0 48.0 62.3 74.8

12V DC static cooling watt 5 7.2 10 15 53.4 56.0 59.5 68.7 71.7

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) rpm \ °C -30 -25 -23.3 -20 -15 -10 -5 0 2,000 1.5 2.0 2.1 2.4 2.8 3.2 3.6 4.0 2,500 1.9 2.6 2.8 3.2 3.7 4.2 4.7 5.2 3,000 2.5 3.0 3.2 3.6 4.2 4.9 5.6 6.2 3,500 3.0 3.6 3.8 4.3 5.0 5.7 6.5 COP (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 2,000 0.90 1.02 1.06 1.15 2,500 0.87 0.97 1.01 1.09 3,000 0.75 0.90 0.95 1.06 3,500 0.73 0.84 0.89 1.00 COP (ASHRAE LBP) rpm \ °C -30 -25 2,000 1.10 1.25 2,500 1.07 1.19 3,000 0.93 1.11 3,500 0.89 1.03 -23.3 1.31 1.24 1.17 1.09 -20 1.42 1.34 1.30 1.23 -15 1.31 1.24 1.22 1.17 -15 1.61 1.53 1.50 1.44 -10 1.48 1.41 1.39 1.36 -10 1.82 1.74 1.72 1.68 -5 1.67 1.60 1.58 1.55 -5 2.06 1.97 1.95 1.91 0 1.87 1.80 1.78

5 4.5 5.8

12V DC static cooling A 7.2 10 15 4.67 5.0 5.98

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

12V DC static cooling W/W 5 7.2 10 15 2.08 2.17 2.29 2.02 2.12

Wire Dimensions DC
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

0 2.31 2.23 2.20

12V DC static cooling W/W 5 7.2 10 15 2.57 2.70 2.84 2.50 2.63

2.5 4 6 10

12 12 10 8

2.5 4 6 10

8 13 20 33

5 8 12 20

16 26 39 66

*Length between battery an electronic unit

Wire dimensions AC Cross section min. 0.75 mm2 or AWG 18

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 101N0210 0 101N0220 277 101N0500 692 101N0600 1523 101N0630 0 101N0300 173 101N0320 450 101N0400 865 with AEO 1696

Motor speed [rpm] 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500

Control circuit current [mA] 5 4 3 2 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature

EN 12900/CECOMAF 55°C 32°C 32°C no subcooling

ASHRAE 54.4°C 32°C 32°C 32°C Code number 118-1917 118-1918 118-1919 105N9210 105N9520/30

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.
Datasheet: DEHC.ED.100.D6.02 / November 2009

Accessories for BD35F Bolt joint for one compressor Ø: 16 mm Bolt joint in quantities Ø: 16 mm Snap-on in quantities Ø: 16 mm Remote kit (without cable) AC line cord (UL approved/VDE approved) DC usage: Std. automobile fuse12V: 15A / 24V: 7.5A Main switch: rated to min. 20A AC usage: Fuse 100-240V: 4A / Main switch: min. 6A

Not deliverable from Danfoss

November 2009

DEHC.PK.100.C9.02/520N0916

12

BD35F Direct Current Compressor (Inch Connectors), R134a, 12-24V DC, 10-45V DC Solar & 100-240V AC 50/60Hz
Compressors Code number (without electronic units) Electronic unit 12-24V DC - standard Electronic unit 12-24V DC - with metal shielding Electronic unit 12-24V DC - with AEO Electronic unit 12-24V DC - with AEO & metal shielding Electronic unit 10-45V - for solar applications Electronic unit 12-24V DC & 100-240V AC 50/60Hz Electronic unit 12-24V - for automotive applications Electronic unit 12-24V - for automotive applications Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range (DC & AC) Max. condensing temperature continuous (short) Max. winding temperature continuous (short) 101Z0204 single: 101N0210, 30 pcs: 101N0211 single: 101N0220, 30 pcs: 101N0221 single: 101N0300, 30 pcs: 101N0301 single: 101N0320, 30 pcs: 101N0321 single: 101N0400, 30 pcs: 101N0401 single: 101N0500, 36 pcs: 101N0501 single: 101N0600, 30 pcs: 101N0601 single: 101N0630, 30 pcs: 101N0631 refer to Technical Info DEHC.EI.100.C e4, C-Tick 150 LBP/MBP/HBP -20 to 50 12-24V DC & 100-240V AC 50/60Hz 10-45V DC for solar applications °F 140 (158) °F 257 (275) °F HBP S S S

Cooling requirements Application LBP MBP 32°C S S 38°C S S 43°C S S Remarks on application: Fan cooling F1 depending on application and speed. Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height Variable speed 2.2 0.12 5.1 (polyolester) 10.5 29.6 9.5/0.55 5.39 5.32 5.04 2.87 0.252-0259 | 41.5° 0.252-0259 | 45° 0.202-0.205 | 21°

S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Ω cu.in. fl.oz. oz. fl.oz. lbs.

0.63"(16)

Suction connector Process connector Discharge connector

inch A B B1 B2 location/I.D. in. | angle C location/I.D. in. | angle D location/I.D. in | angle E

4.13"(105)

1.81" (46)

1.10" (28)

4.84"(123)

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

24V cut-in [V] 24.2
4.72"(120)

D

5.00"(127)

C

2.32"(59) 2.76"(70) 3.94"(100)

E

Optional battery protections settings (not possible with electronic unit 101N0400) Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5

B1 B A B2
0.79"(20)
7.91"(201)
8269-2

8.03"(204) 6.70"(170)

ø0.63"(16)

3.09"(78.5)

ø0.17"(4.2)

ø0.35"(9)

13

DEHC.PK.100.C9.02/520N0916

November 2009

5.12"(130)

Capacity (ASHRAE LBP) rpm \ °F -20 -13 2,000 74 101 2,500 95 127 3,000 104 138 3,500 119 153

-10 113 142 155 171

0 159 199 222 248

10 214 268 307 349

14 238 298 344 396 14 56.6 70.7 81.7 93.6 14 38.3 50.2 58.4 68.9

20 280 351 411 473 20 66.4 83.0 97.0 112 20 41.3 54.0 63.4 74.9

30 361 452 535 620 30 85.5 107 126 147 30 46.6 60.7 72.2 85.7

12V DC static cooling 40 41 45 458 471 514 574 586 643 681 12V DC static cooling 40 41 45 109 111 122 136 139 152 161 12V DC static cooling 40 41 45 52.5 53.4 55.7 67.7 68.7 71.5 80.6 12V DC static cooling 40 41 45 4.37 4.45 4.64 5.63 5.73 5.95 6.76

Btu/h 50 575

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

Capacity (EN 12900 Household/CECOMAF) rpm \ °F -20 -13 -10 0 10 2,000 17.5 23.9 26.8 37.6 50.6 2,500 22.2 29.9 33.4 46.9 63.2 3,000 24.5 32.4 36.4 52.3 72.4 3,500 27.9 35.9 40.3 58.5 82.5 Power consumption rpm \ °F -20 -13 2,000 19.1 23.5 2,500 25.2 31.0 3,000 31.0 35.8 3,500 37.5 42.9 -10 25.3 33.3 38.0 45.4 0 30.8 40.7 45.9 54.5 10 36.1 47.4 54.5 64.4

watt 50 136

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

watt 50 59.1
2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) rpm \ °F -20 -13 -10 0 10 14 20 30 2,000 1.59 1.96 2.10 2.57 3.01 3.19 3.44 3.89 2,500 2.10 2.58 2.77 3.38 3.95 4.18 4.49 5.05 3,000 2.61 3.01 3.19 3.86 4.58 4.89 5.32 6.06 3,500 3.14 3.58 3.79 4.55 5.38 5.74 6.25 7.15 COP (ASHRAE LBP) rpm \ °F -20 -13 2,000 3.88 4.30 2,500 3.75 4.09 3,000 3.36 3.86 3,500 3.16 3.56 -10 4.48 4.26 4.08 3.77 0 5.16 4.89 4.83 4.56 10 5.93 5.64 5.63 5.42 10 1.40 1.33 1.32 1.28 14 6.24 5.93 5.90 5.73 14 1.48 1.41 1.40 1.36 20 6.80 6.50 6.48 6.31 20 1.60 1.53 1.52 1.49 30 7.74 7.46 7.41 7.23 30 1.82 1.76 1.74 1.70

A 50 4.93
1 Battery protection cut-out
(The voltage is outside the cut-out setting).

12V DC static cooling Btu/Wh 40 41 45 50 8.73 8.82 9.23 9.73 8.47 8.53 9.00 8.44 12V DC static cooling 40 41 45 2.06 2.08 2.17 2.00 2.02 2.12 1.98 W/W 50 2.29

Wire Dimensions DC
Size AWG Cross section Max. length* 12V operation Max. length* 24V operation

[Gauge] [mm2]

[ft.]

[m]

[ft.]

[m]

COP (EN 12900 Household/CECOMAF) rpm \ °F -20 -13 -10 0 2,000 0.92 1.02 1.06 1.22 2,500 0.89 0.97 1.01 1.15 3,000 0.79 0.90 0.96 1.13 3,500 0.75 0.84 0.89 1.07

12 12 10 8

2.5 4 6 10

8 13 20 33

2.5 4 6 10

16 26 39 66

5 8 12 20

*Length between battery an electronic unit

Wire dimensions AC Cross section min. AWG 18 or 0.75 mm2

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 101N0210 0 101N0220 277 101N0500 692 101N0600 1523 101N0630 0 101N0300 173 101N0320 450 101N0400 865 with AEO 1696

Motor speed [rpm] 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500

Control circuit current [mA] 5 4 3 2 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature

ASHRAE 130°F 90°F 90°F 90°F

EN 12900/CECOMAF 131°F 90°F 90°F no subcooling Code number 118-1917 118-1918 118-1919 105N9210 105N9520/30 Not deliverable from Danfoss

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.

Accessories for BD35F Bolt joint for one compressor Ø: 5/8 in. Bolt joint in quantities Ø: 5/8 in. Snap-on in quantities Ø: 5/8 in. Remote kit (without cable) AC line cord (UL approved/VDE approved) DC usage: Std. automobile fuse12V: 15A / 24V: 7.5A Main switch: rated to min. 20A AC usage: Fuse 100-240V: 4A / Main switch: min. 6A

Datasheet: DEHC.ED.100.L6.22 / November 2009

November 2009

DEHC.PK.100.C9.02/520N0916

14

BD50F Direct Current Compressor, R134a 12-24V DC & 100-240V AC, 50/60Hz
General Code number (without electronic units) Electronic unit 12-24V DC - standard Electronic unit 12-24V DC - with metal shielding Electronic unit 12-24V DC - high start performance Electronic unit 12-24V DC - with AEO Electronic unit 12-24V DC - with AEO & metal shielding Electronic unit 12-24V DC & 100-240V AC 50/60Hz Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range (DC & AC) Max. condensing temperature continuous (short) Max. winding temperature continuous (short) 101Z1220 single: 101N0210, 30 pcs: 101N0211 single: 101N0220, 30 pcs: 101N0221 single: 101N0230, 30 pcs: 101N0231 single: 101N0300, 30 pcs: 101N0301 single: 101N0320, 30 pcs: 101N0321 single: 101N0500, 36 pcs: 101N0501 refer to Technical Info DEHC.EI.100.C e4, C-Tick 150 LBP/MBP/HBP -30 to 0 (10) 12-24V DC & 100-240V AC 50/60Hz °C 60 (70) °C 125 (135) °C HBP F1 F1 F1

Cooling requirements Application LBP MBP 32°C S S 38°C S S 43°C S S Remarks on application: Fan cooling F1 depending on application and speed. Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height Variable speed 1.8 2.50 150 (polyolester) 300 870 4.3/0.25

S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Ω cm3 cm3 g cm3 kg

Suction connector Process connector Discharge connector Connector tolerance

mm A 137 B 135 B1 128 B2 73 location/I.D. mm | angle C 6.2 | 41.5° location/I.D. mm | angle D 6.2 | 45° location/I.D. mm | angle E 5.0 | 21° I.D. mm ±0.09, on 5.0 +0.12/+0.20 24V cut-in [V] 24.2

204 170

78.5

ø16

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

D

ø4.2
127

C

Optional battery protections settings Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5 15 DEHC.PK.100.C9.02/520N0916

120

B1 B A B2

20

201 16
8269

105

46

28

123
November 2009

59

130

70 100
ø9

E

Capacity (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 -15 2,000 20.8 30.0 33.6 41.6 55.9 2,500 25.9 37.3 41.8 51.4 68.4 3,000 30.9 44.8 50.2 61.7 82.2 3,500 36.7 52.2 58.3 71.4 94.9 Capacity (ASHRAE LBP) rpm \ °C -30 -25 2,000 25.6 37.0 2,500 31.9 46.0 3,000 38.1 55.3 3,500 45.2 64.4 Power consumption rpm \ °C -30 -25 2,000 26.0 32.7 2,500 32.2 41.4 3,000 38.9 50.3 3,500 47.0 59.0 -23.3 41.5 51.5 61.9 71.9 -23.3 34.9 44.5 54.0 63.0 -20 51.4 63.4 76.2 88.2 -20 39.2 50.3 61.0 70.7 -15 69.0 84.5 101 117 -15 45.8 59.0 71.2 82.6

-10 72.6 88.9 107 123* -10 89.8 110 132 152* -10 52.6 67.7 81.3 95.0*

-5 91.9 113 136* 157* -5 114 140 168* 194* -5 60.0 76.4 91.5* 108*

0 114 142* 169*

12V DC static cooling watt 5 7.2 10 15 138* 150* 165* 175* 191*

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

0 141 176* 210*

12V DC static cooling watt 5 7.2 10 15 171* 186* 205* 217* 237*

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

0 68.0 85.4* 102*

12V DC static cooling watt 5 7.2 10 15 76.9* 81.2* 87.0* 94.9* 99.2*

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) rpm \ °C -30 -25 -23.3 -20 -15 -10 -5 0 2,000 2.16 2.69 2.88 3.26 3.85 4.49 5.15 5.85 2,500 2.69 3.40 3.65 4.12 4.86 5.61 6.37 7.15* 3,000 3.33 4.16 4.44 5.00 5.87 6.75 7.65* 8.57* 3,500 4.02 4.89 5.20 5.83 6.83 7.90* 9.03* COP (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 2,000 0.80 0.92 0.96 1.06 2,500 0.80 0.90 0.94 1.02 3,000 0.79 0.89 0.93 1.01 3,500 0.78 0.88 0.93 1.01 COP (ASHRAE LBP) rpm \ °C -30 -25 2,000 0.99 1.13 2,500 0.99 1.11 3,000 0.98 1.10 3,500 0.96 1.09 -23.3 1.19 1.16 1.15 1.14 -20 1.31 1.26 1.25 1.25 -15 1.22 1.16 1.15 1.15 -15 1.51 1.43 1.43 1.42 -10 1.38 1.31 1.31 1.30* -10 1.71 1.62 1.62 1.60* -5 1.53 1.48 1.48* 1.45* -5 1.90 1.83 1.83* 1.79* 0 1.67 1.66* 1.66*

12V DC static cooling A 5 7.2 10 15 6.58* 6.91* 7.35* 7.94* 8.29*

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

12V DC static cooling W/W 5 7.2 10 15 1.79* 1.84* 1.90* 1.84* 1.92*

Wire Dimensions DC
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

0 2.07 2.05* 2.05*

12V DC static cooling W/W 5 7.2 10 15 2.23* 2.29* 2.36* 2.29* 2.39*

2.5 4 6 10

12 12 10 8

2.5 4 6 10

8 13 20 33

5 8 12 20

16 26 39 66

*Length between battery an electronic unit

Wire dimensions AC Cross section min. 0.75 mm2 or AWG 18

Power consumption is limited to 100W with electronic unit 101N0500.

* fan cooling of electronic unit compulsory

Terminal plug Fuse Main switch

100-240V AC 50/60Hz

Fuse

Main switch
L N

Terminal plug

+

+ -

+
+ F D C P T

Fuse

Main switch
+
+ -

Power supply

LED

-

Fan

Thermostat

R1

Power supply
8236-8

LED

-

Fan

– +

R2

Thermostat R1 R2

F A C D C P T

8582

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 0 101N0210 277 101N0220 101N0230 692 101N0500 1523 0 173 101N0300 101N0320 450 with AEO 865 1696

Motor speed [rpm] 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500

Control circuit current [mA] 5 4 3 2 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature

EN 12900/CECOMAF 55°C 32°C 32°C no subcooling

ASHRAE 54.4°C 32°C 32°C 32°C Code number 118-1917 118-1918 118-1919 105N9210 105N9520/30

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.
Datasheet: DEHC.ED.100.E5.02 / November 2009

Accessories for BD50F Bolt joint for one compressor Ø: 16 mm Bolt joint in quantities Ø: 16 mm Snap-on in quantities Ø: 16 mm Remote kit (without cable) AC line cord (UL approved/VDE approved) DC usage: Std. automobile fuse12V: 15A / 24V: 7.5A Main switch: rated to min. 20A AC usage: Fuse 100-240V: 4A / Main switch: min. 6A

Not deliverable from Danfoss

November 2009

DEHC.PK.100.C9.02/520N0916

16

BD50F Direct Current Compressor (Inch Connectors), R134a, 12-24V DC & 100-240V AC 50/60Hz
Compressors Code number (without electronic units) Electronic unit 12-24V DC - standard Electronic unit 12-24V DC - with metal shielding Electronic unit 12-24V DC - with AEO Electronic unit 12-24V DC - with AEO & metal shielding Electronic unit 12-24V DC & 100-240V AC 50/60Hz Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range (DC & AC) Max. condensing temperature continuous (short) Max. winding temperature continuous (short) 101Z0203 single: 101N0210, 30 pcs: 101N0211 single: 101N0220, 30 pcs: 101N0221 single: 101N0300, 30 pcs: 101N0301 single: 101N0320, 30 pcs: 101N0321 single: 101N0500, 36 pcs: 101N0501 refer to Technical Info DEHC.EI.100.C e4, C-Tick 150 LBP/MBP/HBP -20 to 50 12-24V DC & 100-240V AC 50/60Hz °F 140 (158) °F 257 (275) °F HBP F1 F1 F1 S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Cooling requirements Application LBP MBP 32°C S S 38°C S S 43°C S S Remarks on application: Fan cooling F1 depending on application and speed. Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height Variable speed 1.8 0.15 5.1 (polyolester) 10.5 29.6 9.5/0.55

Ω cu.in. fl.oz. oz. fl.oz. lbs.

0.63"(16)

Suction connector Process connector Discharge connector

inch A B B1 B2 location/I.D. in. | angle C location/I.D. in. | angle D location/I.D. in | angle E

5.39 5.32 5.04 2.87 0.252-0259 | 41.5° 0.252-0259 | 45° 0.202-0.205 | 21° 24V cut-in [V] 24.2

4.13"(105)

1.81" (46)

1.10" (28)

4.84"(123)

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

D

5.00"(127)

C

2.32"(59) 2.76"(70) 3.94"(100)

E

Optional battery protections settings Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5

4.72"(120)

B1 B A B2
0.79"(20)
7.91"(201)
8269-2

8.03"(204) 6.70"(170)

ø0.63"(16)

3.09"(78.5)

ø0.17"(4.2)

ø0.35"(9)

17

DEHC.PK.100.C9.02/520N0916

November 2009

5.12"(130)

Capacity (ASHRAE LBP) rpm \ °F -20 -13 2,000 95 126 2,500 119 157 3,000 142 189 3,500 167 220

-10 142 176 211 245

0 201 247 297 343

10 273 335 402 464

14 308 375 450 518* 14 72.6 88.9 107 123* 14 52.6 67.7 81.3 95.0*

20 359 442 529 612* 20 85.2 105 125 145* 20 56.8 73.0 87.4 103*

30 458 570 682* 790* 30 109 135 161* 187* 30 65.4 82.8 98.9* 119*

12V DC static cooling Btu/h 40 41 45 50 571 583 632* 697* 723* 740 809* 863* 12V DC static cooling watt 40 41 45 50 135 138* 150* 165* 171* 175* 191* 204* 12V DC static cooling watt 40 41 45 50 75.1 76.9* 80.4* 86.2* 93.1* 94.9* 98.6* 111* A 50 7.29*

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

Capacity (EN 12900 Household/CECOMAF) rpm \ °F -20 -13 -10 0 10 2,000 22.6 30.0 33.6 47.7 64.9 2,500 28.2 37.3 41.7 58.5 79.3 3,000 33.7 44.8 50.1 70.4 95.2 3,500 39.8 52.2 58.2 81.3 110 Power consumption rpm \ °F -20 -13 2,000 27.4 32.5 2,500 34.3 41.4 3,000 41.4 50.1 3,500 49.6 58.8 -10 34.6 44.3 53.7 62.6 0 41.7 54.0 65.2 75.5 10 49.0 63.4 76.2 88.7

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) 12V DC static cooling rpm \ °F -20 -13 -10 0 10 14 20 30 40 41 45 2,000 2.28 2.69 2.87 3.50 4.18 4.49 4.90 5.65 6.45 6.58* 6.87* 2,500 2.86 3.41 3.65 4.45 5.26 5.61 6.10 6.94 7.81* 7.94* 8.25* 3,000 3.52 4.16 4.43 5.37 6.33 6.75 7.31 8.32 9.34* 3,500 4.20 4.88 5.18 6.24 7.39 7.90* 8.61* 9.91* COP (ASHRAE LBP) rpm \ °F -20 -13 2,000 3.49 3.89 2,500 3.47 3.81 3,000 3.43 3.77 3,500 3.37 3.74 -10 4.09 3.97 3.93 3.91 0 4.81 4.58 4.55 4.54 10 5.57 5.28 5.27 5.23 10 1.31 1.24 1.24 1.23 14 5.83 5.52 5.52 5.46* 14 1.38 1.31 1.31 1.30* 20 6.32 6.05 6.05 5.94* 20 1.48 1.42 1.42 1.40* 30 7.00 6.89 6.89 6.66* 30 1.64 1.62 1.62 1.56*

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

12V DC static cooling Btu/Wh 40 41 45 50 7.60 7.63* 7.86* 8.09* 7.76* 7.77* 8.21* 7.76* 12V DC static cooling W/W 40 41 45 50 1.78 1.79* 1.84* 1.90* 1.82 1.89* 1.93* 1.82*

Wire Dimensions DC
Size AWG Cross section Max. length* 12V operation Max. length* 24V operation

[Gauge] [mm2]

[ft.]

[m]

[ft.]

[m]

COP (EN 12900 Household/CECOMAF) rpm \ °F -20 -13 -10 0 2,000 0.82 0.92 0.96 1.13 2,500 0.82 0.90 0.94 1.08 3,000 0.81 0.89 0.93 1.07 3,500 0.80 0.88 0.92 1.07

12 12 10 8

2.5 4 6 10

8 13 20 33

2.5 4 6 10

16 26 39 66

5 8 12 20

*Length between battery an electronic unit

Wire dimensions AC Cross section min. AWG 18 or 0.75 mm2

Power consumption is limited to 100W with electronic unit 101N0500.

* fan cooling of electronic unit compulsory

Terminal plug Fuse Main switch

100-240V AC 50/60Hz

Fuse

Main switch
L N

Terminal plug

+

+ -

+
+ F D C P T

Fuse

Main switch
+
+ -

Power supply

LED R1

Fan

Power supply
8236-8

LED

-

Fan

– +

Thermostat

R2

Thermostat R1 R2

F A C D C P T

8582

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 0 101N0210 277 101N0220 692 101N0500 1523 0 173 101N0300 101N0320 450 with AEO 865 1696

Motor speed [rpm] 2,000 2,500 3,000 3,500 AEO 2,000 2,500 3,000 3,500

Control circuit current [mA] 5 4 3 2 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature

ASHRAE 130°F 90°F 90°F 90°F

EN 12900/CECOMAF 131°F 90°F 90°F no subcooling Code number 118-1917 118-1918 118-1919 105N9210 105N9520/30 Not deliverable from Danfoss

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.

Accessories for BD50F Bolt joint for one compressor Ø: 5/8 in. Bolt joint in quantities Ø: 5/8 in. Snap-on in quantities Ø: 5/8 in. Remote kit (without cable) AC line cord (UL approved/VDE approved) DC usage: Std. automobile fuse12V: 15A / 24V: 7.5A Main switch: rated to min. 20A AC usage: Fuse 100-240V: 4A / Main switch: min. 6A

Datasheet: DEHC.ED.100.M5.22 / November 2009

November 2009

DEHC.PK.100.C9.02/520N0916

18

BD80F Direct Current Compressor R134a, 12-24V
General Code number (without electronic units) Electronic unit (with integrated fan cooling) Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range/max. voltage Max. condensing temperature continuous (short) Max. winding temperature continuous (short) Cooling requirements Application 32°C 38°C 43°C Remarks on application: Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height 101Z0280 single: 101N0290, 28 pcs: 101N0291 refer to Technical Info DEHC.EI.100.C e4, C-Tick 150 LBP -30 to -5 12-24/31.5 60 (70) 125 (135) LBP S S S MBP – – – HBP – – –

°C VDC °C °C

Ω cm3 cm3 g cm3 kg

Variable speed 1.8 3.00 150 (polyolester) 300 870 4.4/0.3

S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

24V cut-in [V] 24.2

ø16

100

Optional battery protections settings Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5

D

ø4.2
127

C

134

B1 B A B2
15

209 16
8539

108

46

34

131
November 2009

19

DEHC.PK.100.C9.02/520N0916

59

130

70 100
ø9

Suction connector Process connector Discharge connector Connector tolerance

mm A 137 B 135 B1 128 B2 73 location/I.D. mm | angle C 6.2 | 41.5° location/I.D. mm | angle D 6.2 | 45° location/I.D. mm | angle E 5.0 | 21° I.D. mm ±0.09, on 5.0 +0.12/+0.20

204 170

E

Capacity (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 -15 2,500 35.3 49.5 55.0 66.6 87.1 3,100 41.8 59.0 65.6 79.6 104 3,800 49.6 70.5 78.5 95.3 125 4,400 54.8 78.0 86.7 105 138 Capacity (ASHRAE LBP) rpm \ °C -30 -25 2,500 43.5 61.1 3,100 51.5 72.8 3,800 61.1 87.0 4,400 67.6 96.1 Power consumption rpm \ °C -30 -25 2,500 40.0 50.0 3,100 48.7 61.2 3,800 59.5 75.0 4,400 69.0 87.0 -23.3 67.8 80.9 96.8 107 -23.3 53.4 65.4 80.2 93.0 -20 82.2 98.2 118 130 -20 60.3 73.8 90.3 105 -15 108 129 154 170 -15 71.3 87.0 106 123

-10 112 133 159 176 -10 138 165 197 218 -10 83.1 101 124 144

-5 140 168 200 221 -5 174 207 248 274 -5 96 118 145 168

0

12V DC static cooling watt 5 7.2 10 15

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

0

12V DC static cooling watt 5 7.2 10 15

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 2,450 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

0

12V DC static cooling watt 5 7.2 10 15
2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) rpm \ °C -30 -25 -23.3 -20 -15 -10 -5 0 2,500 3.3 4.2 4.5 5.0 5.9 6.9 8.0 3,100 4.1 5.1 5.5 6.1 7.2 8.5 9.8 3,800 5.0 6.3 6.7 7.5 8.9 10.3 12.1 4,400 5.8 7.2 7.7 8.7 10.3 12.0 14.0 COP (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 2,500 0.88 0.99 1.03 1.10 3,100 0.86 0.96 1.00 1.08 3,800 0.83 0.94 0.98 1.06 4,400 0.79 0.90 0.93 1.01 COP (ASHRAE LBP) rpm \ °C -30 -25 2,500 1.09 1.22 3,100 1.06 1.19 3,800 1.03 1.16 4,400 0.98 1.11 -23.3 1.27 1.24 1.21 1.15 -20 1.36 1.33 1.30 1.24 -15 1.22 1.20 1.17 1.12 -15 1.51 1.48 1.45 1.38 -10 1.34 1.31 1.28 1.22 -10 1.66 1.62 1.59 1.51 -5 1.46 1.42 1.39 1.32 -5 1.81 1.76 1.71 1.63 0

5

12V DC static cooling A 7.2 10 15

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

12V DC static cooling W/W 5 7.2 10 15

Wire Dimensions
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

0

12V DC static cooling W/W 5 7.2 10 15

6

10

2.5

8

5

16

*Length between battery an electronic unit

Terminal plug Fuse Main switch

+

+ -

+
+ F D C P T

Power supply

LED R1

Fan

8540-2

Thermostat

R2

8583

105N9210

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 0 203 101N0290 451 with AEO 867 1700

Motor speed [rpm] AEO 2,500 3,100 3,800 4,400

Control circuit current [mA] 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature Accessories for Bolt joint for one compressor Bolt joint in quantities Snap-on in quantities Remote kit (without cable) Standard automoblie fuse DIN 7258 Main switch

EN 12900/CECOMAF 55°C 32°C 32°C no subcooling BD80F Ø: 16 mm Ø: 16 mm Ø: 16 mm 12V: 30A 24V: 15A rated to min. 30A

ASHRAE 54.4°C 32°C 32°C 32°C Code number 118-1917 118-1918 118-1919 105N9210

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.

Not deliverable from Danfoss

Datasheet: DEHC.ED.100.A8.02 / November 2009

November 2009

DEHC.PK.100.C9.02/520N0916

20

BD250GH Direct Current Compressor R134a, 12-24V
General Code number (without electronic units) Electronic unit (with integrated fan cooling) Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range/max. voltage Max. condensing temperature continuous (short) Max. winding temperature continuous (short) Cooling requirements Application 32°C 38°C 43°C Remarks on application: Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height 101Z0400 single: 101N0290, 28 pcs: 101N0291 refer to Technical Info DEHC.EI.100.C e4, C-Tick 150 LBP/MBP/HBP -25 to 15 12-24/31.5 60 (70) 125 (135) LBP S S S MBP S S S HBP S S S

°C VDC °C °C

Ω cm3 cm3 g cm3 kg

Variable speed 1.8 2.50 150 (polyolester) 300 870 4.4/0.3

S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

24V cut-in [V] 24.2

ø16

100

Optional battery protections settings Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5

D

ø4.2
127

C

134

B1 B A B2
15

209 16
8539

108

46

34

131
November 2009

21

DEHC.PK.100.C9.02/520N0916

59

130

70 100
ø9

Suction connector Process connector Discharge connector Connector tolerance

mm A 137 B 135 B1 128 B2 73 location/I.D. mm | angle C 6.2 | 41.5° location/I.D. mm | angle D 6.2 | 45° location/I.D. mm | angle E 5.0 | 21° I.D. mm ±0.09, on 5.0 +0.12/+0.20

204 170

E

Capacity (EN 12900 Household/CECOMAF) rpm \ °C -25 -23.3 -20 -15 -10 2,500 38.0 42.6 52.3 69.7 90.6 3,100 46.2 51.6 63.2 83.8 109 3,800 56.0 62.5 76.5 101 131 4,400 62.9 70.7 87.0 116 149 Capacity (ASHRAE LBP) rpm \ °C -25 -23.3 2,500 47.0 52.6 3,100 57.1 63.8 3,800 69.2 77.3 4,400 78.0 87.6 Power consumption rpm \ °C -25 -23.3 2,500 40.7 43.4 3,100 50.7 54.0 3,800 63.0 67.1 4,400 72.7 77.7 -20 64.7 78.1 94.6 108 -20 48.9 60.4 75.1 87.6 -15 86.2 104 125 143 -15 57.6 70.7 87.9 103 -10 112 134 162 185 -10 66.7 81.7 102 120

-6.7 107 128 154 175 -6.7 132 158 191 216 -6.7 72.9 89.3 111 131

-5 115 138 167 189 -5 143 171 206 234 -5 76.1 93.3 116 138

0 145 173 208 236 0 180 215 258 292 0 85.5 105 132 157

12V DC static cooling 5 7.2 10 179 196 219 214 234 262 257 281 314 290 316 353 12V DC static cooling 5 7.2 10 222 243 272 266 291 325 319 349 390 360 393 438 12V DC static cooling 5 7.2 10 94.7 98.7 104 118 124 132 150 158 169 179 189 203*

watt 15 264 316 379 425 watt 15 329 394 471 528 watt 15 112 145 190 230*

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 2,450 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) 12V DC static cooling A rpm \ °C -25 -23.3 -20 -15 -10 -6.7 -5 0 5 7.2 10 15 2,500 3.40 3.62 4.08 4.80 5.56 6.07 6.34 7.12 7.89 8.22 8.64 9.35 3,100 4.23 4.50 5.03 5.89 6.81 7.44 7.77 8.79 9.85 10.34 10.97 12.12 3,800 5.25 5.59 6.26 7.33 8.47 9.27 9.70 11.04 12.49 13.18 14.09 15.83 4,400 6.05 6.47 7.30 8.59 9.97 10.94 11.46 13.10 14.91 15.77 16.92 19.18 COP (EN 12900 Household/CECOMAF) rpm \ °C -25 -23.3 -20 -15 2,500 0.93 0.98 1.07 1.21 3,100 0.91 0.96 1.05 1.18 3,800 0.89 0.93 1.02 1.15 4,400 0.87 0.91 0.99 1.12 COP (ASHRAE LBP) rpm \ °C -25 -23.3 2,500 1.16 1.21 3,100 1.13 1.18 3,800 1.10 1.15 4,400 1.07 1.13 -20 1.33 1.30 1.26 1.23 -15 1.50 1.47 1.43 1.39 -10 1.36 1.33 1.29 1.25 -10 1.68 1.65 1.60 1.55 -6.7 1.46 1.43 1.38 1.33 -6.7 1.82 1.78 1.72 1.65 -5 1.52 1.48 1.43 1.37 -5 1.89 1.85 1.78 1.71 0 1.69 1.64 1.57 1.50 0 2.11 2.05 1.96 1.87 12V DC static cooling 5 7.2 10 1.89 1.98 2.11 1.81 1.89 1.99 1.72 1.78 1.86 1.62 1.67 1.74 12V DC static cooling 5 7.2 10 2.36 2.48 2.64 2.26 2.36 2.49 2.14 2.22 2.32 2.02 2.09 2.17 W/W 15 2.36 2.17 1.99 1.85 W/W 15 2.96 2.73 2.50 2.31

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

Wire Dimensions
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

8

8

2.5

8

5

16

*Length between battery an electronic unit

* Possible thermal cut-out of electronic unit due to heavy loaded refrigeration system.

Terminal plug Fuse Main switch

+

+ -

+
+ F D C P T

Power supply

LED R1

Fan

8540-2

Thermostat

R2

8583

105N9210

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 0 203 101N0290 451 with AEO 867 1700

Motor speed [rpm] AEO 2,500 3,100 3,800 4,400

Control circuit current [mA] 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature Accessories for Bolt joint for one compressor Bolt joint in quantities Snap-on in quantities Remote kit (without cable) Standard automoblie fuse DIN 7258 Main switch

EN 12900/CECOMAF 55°C 32°C 32°C no subcooling BD250GH Ø: 16 mm Ø: 16 mm Ø: 16 mm 12V: 30A 24V: 15A rated to min. 30A

ASHRAE 54.4°C 32°C 32°C 32°C Code number 118-1917 118-1918 118-1919 105N9210

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.

Not deliverable from Danfoss

Datasheet: DEHC.ED.100.C6.02 / November 2009

November 2009

DEHC.PK.100.C9.02/520N0916

22

BD250/250GH Direct Current Twin Compressor R134a, 12-24V
General Code number (without electronic units) 101Z0500 Electronic unit (with integrated fan cooling, 2 pcs. required) single: 101N0290, 28 pcs: 101N0291 Remote kit (2 pcs. required) 105N9210 (without cable) Approved compressor - electronic unit combinations refer to Technical Info DEHC.EI.100.C Additional approvals e4, C-Tick Compressors on pallet 40 Application Application Evaporating temperature Voltage range/max. voltage Max. condensing temperature continuous (short) Max. winding temperature continuous (short) Cooling requirements Application 32°C 38°C 43°C Remarks on application: Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height LBP/MBP/HBP -25 to 15 12-24/31.5 60 (70) 125 (135) LBP S S S MBP S S S HBP S S S

°C VDC °C °C

S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Ω cm3 cm3 g cm3 kg

Variable speed 1.8 2 x 2.50 400 (polyolester) 600 2 x 870 8.8/2 x 0.3

Suction connector Process connector Discharge connector Connector tolerance

mm A 137 B 135 B1 128 B2 73 location/I.D. mm | angle C 6.2 | 41.5° location/I.D. mm | angle D 6.2 | 45° location/I.D. mm | angle E 5.0 | 21° I.D. mm ±0.09, on 5.0 +0.12/+0.20 24V cut-in [V] 24.2

8583-2

105N9210

ø16

ø4.2

204 170

70
140.5 388
8577

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

Optional battery protections settings Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5 23 DEHC.PK.100.C9.02/520N0916

D D C E
66.5

C
127

B1 B A B2

248.5

164.5

16

95

46

38.5

66

November 2009

5

59

130

100
ø9

E

Capacity (EN 12900 Household/CECOMAF) rpm \ °C -25 -23.3 -20 -15 -10 2,500 76.0 85.1 105 139 181 3,100 92.5 103 126 168 217 3,800 112 125 153 203 262 4,400 126 141 174 231 299 Capacity (ASHRAE LBP) rpm \ °C -25 -23.3 2,500 94.0 105 3,100 114 128 3,800 138 155 4,400 156 175 Power consumption rpm \ °C -25 -23.3 2,500 81.5 86.9 3,100 102 108 3,800 126 134 4,400 145 155 -20 129 156 189 216 -20 97.8 121 150 175 -15 172 207 251 286 -15 115 141 176 206 -10 224 269 325 370 -10 134 163 203 239

-6.7 213 255 308 349 -6.7 264 316 381 433 -6.7 146 179 222 263

-5 231 277 333 378 -5 286 343 413 468 -5 152 187 233 275

0 290 347 417 471 0 359 430 517 584 0 171 211 265 314

12V DC static cooling 5 7.2 10 358 392 438 429 469 524 514 562 627 580 633 705 12V DC static cooling 5 7.2 10 444 486 544 532 582 651 638 698 779 719 785 876 12V DC static cooling 5 7.2 10 189 197 207 237 248 263 300 316 338 358 379 406*

watt 15 529 633 757 849 watt 15 658 787 942 1057 watt 15 224 291 380 460*

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 2,450 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) rpm \ °C -25 -23.3 -20 -15 -10 -6.7 -5 0 2,500 6.79 7.24 8.15 9.61 11.12 12.15 12.68 14.24 3,100 8.46 8.99 10.07 11.79 13.61 14.88 15.54 17.58 3,800 10.51 11.18 12.52 14.65 16.94 18.54 19.40 22.07 4,400 12.11 12.95 14.60 17.19 19.94 21.88 22.93 26.20 COP (EN 12900 Household/CECOMAF) rpm \ °C -25 -23.3 -20 -15 2,500 0.93 0.98 1.07 1.21 3,100 0.91 0.96 1.05 1.18 3,800 0.89 0.93 1.02 1.15 4,400 0.87 0.91 0.99 1.12 COP (ASHRAE LBP) rpm \ °C -25 -23.3 2,500 1.16 1.21 3,100 1.13 1.18 3,800 1.10 1.15 4,400 1.07 1.13 -20 1.33 1.30 1.26 1.23 -15 1.50 1.47 1.43 1.39 -10 1.36 1.33 1.29 1.25 -10 1.68 1.65 1.60 1.55 -6.7 1.46 1.43 1.38 1.33 -6.7 1.82 1.78 1.72 1.65 -5 1.52 1.48 1.43 1.37 -5 1.89 1.85 1.78 1.71 0 1.69 1.64 1.57 1.50 0 2.11 2.05 1.96 1.87

12V DC static cooling A 5 7.2 10 15 15.79 16.45 17.28 18.69 19.71 20.68 21.93 24.25 24.99 26.35 28.17 31.66 29.82 31.54 33.85 38.35 12V DC static cooling 5 7.2 10 1.89 1.98 2.11 1.81 1.89 1.99 1.72 1.78 1.86 1.62 1.67 1.74 12V DC static cooling 5 7.2 10 2.36 2.48 2.64 2.26 2.36 2.49 2.14 2.22 2.32 2.02 2.09 2.17 W/W 15 2.36 2.17 1.99 1.85 W/W 15 2.96 2.73 2.50 2.31

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

Wire Dimensions
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

8 8

2 wires 8 2.5 8 5 1 wire with terminal block 8 1 3 2

16 7

*Length between battery an electronic unit

* Possible thermal cut-out of electronic unit due to heavy loaded refrigeration system.

Fuse Fuse

Main switch Main switch Main switch

– – + +

Fuse

+

+ -

+
+ F D C P T

+
+ F D C P T

Power supply

+

+ -

+
+ F D C P T

Fuse

+
+ F D C P T

Power supply

LED R3

Fan

LED R3 Thermostat R1

Fan

Thermostat

R2

R2

R1
R3 = 47 - 68 Ω

R3 = 47 - 68 Ω
8576-2 8576

R3 R1

R2

R3 R1

R2

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 0 203 101N0290 451 with AEO 867 1700

Motor speed [rpm] AEO 2,500 3,100 3,800 4,400

Control circuit current [mA] 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature Accessories for Bolt joint for one compressor Bolt joint in quantities Snap-on in quantities Standard automoblie fuse DIN 7258 Main switch

EN 12900/CECOMAF 55°C 32°C 32°C no subcooling BD250/250GH Ø: 16 mm Ø: 16 mm Ø: 16 mm 12V: 30A 24V: 15A rated to min. 30A

ASHRAE 54.4°C 32°C 32°C 32°C Code number 118-1900 118-1901 118-1902

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.

Not deliverable from Danfoss

Datasheet: DEHC.ED.100.B6.02 / November 2009

November 2009

DEHC.PK.100.C9.02/520N0916

24

BD35K Direct Current Compressor for Solar Applications (for stationary use only), R600a , 10-45V
General Code number (without electronic units) Electronic unit 10-45V - for solar applications Electronic unit 12-24V DC - standard Electronic unit 12-24V DC - with metal shielding Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range Max. condensing temperature continuous (short) Max. winding temperature continuous (short) Cooling requirements Application 32°C 38°C 43°C LBP S S S MBP S S S HBP S S S °C VDC °C °C LBP/MBP/(HBP) -30 to 0 (10) 10-45 60 (70) 125 (135) 101Z0211 single: 101N0400, 30 pcs: 101N0401 single: 101N0210, 30 pcs: 101N0211 single: 101N0220, 30 pcs: 101N0221 refer to Technical Info DEHC.EI.100.C e4 150 S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Remarks on application: Fan cooling F1 depending on application and speed.

Motor Motor type Resistance, all 3 windings (25°C) Design Ω Variable speed 1.8

204 170

78.5

Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height

cm3 cm3 g cm
3

3.00 150 (polyolester) 120 870 4.3/0.25

kg

ø16

D

ø4.2
127

C

mm A B B1 B2

137 135 73 6.2 | 41.5° Cu-plated steel | Al caps 6.2 | 45° Cu-plated steel | Al caps 5.0 | 21° Cu-plated steel | Al caps 128

120

B1 B A B2

material | comment Process connector Discharge connector Oil cooler connector Connector tolerance Remarks: location/I.D. mm | angle D material | comment location/I.D. mm | angle E material | comment location/I.D. mm | angle F material | comment I.D. mm

20

Suction connector

location/I.D. mm | angle C

201 16
8269

46

±0.09, on 5.0 +0.12/+0.20

28

123

25

DEHC.PK.100.C9.02/520N0916

November 2009

59

–

130

–

105

70 100
ø9

E

Capacity (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 -15 2,000 13.2 21.0 23.8 29.7 39.6 2,500 16.8 25.5 28.8 35.6 47.5 3,000 20.7 30.5 34.3 42.3 56.3 3,500 24.9 36.0 40.2 49.3 65.1 Capacity (ASHRAE LBP) rpm \ °C -30 -25 2,000 16.0 25.5 2,500 20.4 31.0 3,000 25.2 37.1 3,500 30.3 43.8 Power consumption rpm \ °C -30 -25 2,000 18.5 22.5 2,500 23.8 28.5 3,000 29.5 35.9 3,500 35.1 42.7 -23.3 29.0 35.0 41.7 49.0 -23.3 23.9 30.0 38.0 45.2 -20 36.1 43.4 51.4 59.9 -20 26.4 32.9 41.8 49.7 -15 48.2 57.8 68.5 79.2 -15 30.3 37.2 47.4 56.4

-10 51.0 61.3 72.9 83.8 -10 62.1 74.7 88.7 102 -10 34.2 41.5 52.9 63.0

-5 64.0 77.5 92.4 106 -5 78.0 94.4 113 129 -5 38.0 45.8 58.6 69.7

0 79.1 96.2 115

12V DC static cooling watt 5 7.2 10 15 96.3 105 116 118 128

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

0 96.4 117 140

12V DC static cooling watt 5 7.2 10 15 118 128 142 144 157

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 1,850 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

0 41.8 50.2 64.6

12V DC static cooling watt 5 7.2 10 15 45.7 47.4 49.6 54.9 57.1

2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) rpm \ °C -30 -25 -23.3 -20 -15 -10 -5 0 2,000 1.54 1.88 1.99 2.20 2.53 2.85 3.17 3.48 2,500 1.98 2.37 2.50 2.75 3.10 3.46 3.82 4.19 3,000 2.46 2.99 3.16 3.48 3.95 4.41 4.88 5.38 3,500 2.93 3.56 3.76 4.15 4.70 5.25 5.81 COP (EN 12900 Household/CECOMAF) rpm \ °C -30 -25 -23.3 -20 2,000 0.71 0.93 1.00 1.12 2,500 0.71 0.90 0.96 1.08 3,000 0.70 0.85 0.90 1.01 3,500 0.71 0.84 0.89 0.99 COP (ASHRAE LBP) rpm \ °C -30 -25 2,000 0.87 1.13 2,500 0.86 1.09 3,000 0.85 1.03 3,500 0.86 1.03 -23.3 1.21 1.17 1.10 1.08 -20 1.37 1.32 1.23 1.21 -15 1.31 1.28 1.19 1.15 -15 1.59 1.55 1.44 1.40 -10 1.49 1.48 1.38 1.33 -10 1.82 1.80 1.68 1.62 -5 1.69 1.69 1.58 1.52 -5 2.05 2.06 1.92 1.85 0 1.89 1.92 1.78

5 3.81 4.58

12V DC static cooling A 7.2 10 15 3.95 4.13 4.76

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

12V DC static cooling W/W 5 7.2 10 15 2.11 2.21 2.34 2.15 2.25

Wire Dimensions DC
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

0 2.31 2.34 2.17

12V DC static cooling W/W 5 7.2 10 15 2.57 2.70 2.86 2.62 2.74

2.5 4 6 10

12 12 10 8

2.5 4 6 10

8 13 20 33

5 8 12 20

16 26 39 66

*Length between battery an electronic unit

Solar panel Solar panel 101N0400
Terminal plug
8615-4

101N0210 101N0220 Fuse Main switch

Fuse
+

Main switch
+ -

+
+ F D C T

+

+ -

+
+ F D C P T

LED R1

Fan

Power supply

LED R1

Fan

Thermostat

Thermostat

R2 220 kΩ

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 0 173 101N0400 450 with AEO 865 1696 0 277 101N0210 101N0220 692 1523

Motor speed [rpm] AEO 2,000 2,500 3,000 3,500 2,000 2,500 3,000 3,500

Control circuit current [mA] 6 5 4 3 2 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature Accessories for Bolt joint for one compressor Bolt joint in quantities Snap-on in quantities Remote kit (without cable) Standard automoblie fuse DIN 7258 Main switch

EN 12900/CECOMAF 55°C 32°C 32°C no subcooling BD35K Ø: 16 mm Ø: 16 mm Ø: 16 mm 12V: 30A 24V: 15A rated to min. 30A

ASHRAE 54.4°C 32°C 32°C 32°C Code number 118-1917 118-1918 118-1919 105N9210

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.
Datasheet: DEHC.ED.100.G5.02 / November 2009

Not deliverable from Danfoss

November 2009

DEHC.PK.100.C9.02/520N0916

26

BD100CN Direct Current Compressor (for stationary use only), R290, 12-24V
General Code number (without electronic units) Electronic unit (with integrated fan cooling) Approved compressor - electronic unit combinations Additional approvals Compressors on pallet Application Application Evaporating temperature Voltage range/max. voltage Max. condensing temperature continuous (short) Max. winding temperature continuous (short) Cooling requirements Application 32°C 38°C 43°C Remarks on application: Motor Motor type Resistance, all 3 windings (25°C) Design Displacement Oil quantity (type) Maximum refrigerant charge Free gas volume in compressor Weight - Compressor/Electronic unit Dimensions Height 101Z0401 single: 101N0290, 28 pcs: 101N0291 refer to Technical Info DEHC.EI.100.C e4, C-Tick 150 LBP -40 to -10 12-24/31.5 55 (65) 125 (135) LBP S S S MBP – – – HBP – – –

°C VDC °C °C

Ω cm3 cm3 g cm3 kg

Variable speed 1.8 2.00 150 (polyolester) 120 870 4.3/0.3

S = Static cooling normally sufficient O = Oil cooling F1 = Fan cooling 1.5 m/s (compressor compartment temperature equal to ambient temperature) F2 = Fan cooling 3.0 m/s necessary SG = Suction gas cooling normally sufficent – = not applicable in this area

Standard battery protection settings (no connection C - P) 12V cut-out [V] 12V cut-in [V] 24V cut-out [V] 10.4 11.7 22.8

24V cut-in [V] 24.2

ø16

100

D

ø4.2
127

C

Optional battery protections settings Resistor (R2) 12V cut-out 12V cut-in 12V max. 24V cut-out 24 V cut-in 24V max. [kΩ] [V] [V] Voltage [V] [V] [V] Voltage [V] 0 9.6 10.9 17.0 21.3 22.7 31.5 1.6 9.7 11.0 17.0 21.5 22.9 31.5 2.4 9.9 11.1 17.0 21.8 23.2 31.5 3.6 10.0 11.3 17.0 22.0 23.4 31.5 4.7 10.1 11.4 17.0 22.3 23.7 31.5 6.2 10.2 11.5 17.0 22.5 23.9 31.5 8.2 10.4 11.7 17.0 22.8 24.2 31.5 11 10.5 11.8 17.0 23.0 24.5 31.5 14 10.6 11.9 17.0 23.3 24.7 31.5 18 10.8 12.0 17.0 23.6 25.0 31.5 24 10.9 12.2 17.0 23.8 25.2 31.5 33 11.0 12.3 17.0 24.1 25.5 31.5 47 11.1 12.4 17.0 24.3 25.7 31.5 82 11.3 12.5 17.0 24.6 26.0 31.5 220 9.6 10.9 31.5

134

B1 B A B2
15

209 16
8539

108

46

34

131

27

DEHC.PK.100.C9.02/520N0916

November 2009

59

130

70 100
ø9

Suction connector Process connector Discharge connector Connector tolerance

mm A 137 B 135 B1 128 B2 73 location/I.D. mm | angle C 6.2 | 41.5° location/I.D. mm | angle D 6.2 | 45° location/I.D. mm | angle E 5.0 | 21° I.D. mm ±0.09, on 5.0 +0.12/+0.20

204 170

E

Capacity (EN 12900 Household/CECOMAF*) rpm \ °C -40 -35 -30 -25 -23.3 2,500 30.6 40.2 51.9 66.0 71.4 3,100 36.0 49.0 64.6 83.0 90.0 3,800 40.5 56.6 75.6 98.0 106 4,400 44.6 62.4 83.4 108 117 Capacity (ASHRAE LBP*) rpm \ °C -40 -35 2,500 34.1 44.8 3,100 40.1 54.6 3,800 45.1 63.1 4,400 49.7 69.6 Power consumption rpm \ °C -40 -35 2,500 35.7 39.8 3,100 41.9 48.9 3,800 48.7 58.6 4,400 57.4 69.1 -30 57.9 72.0 84.3 93.0 -30 44.8 56.3 68.6 80.8 -25 73.6 92.6 109 121 -25 50.5 64.0 78.5 92.5 -23.3 79.7 100 119 131 -23.3 52.5 66.7 81.8 96.4

-20 82.9 105 124 137 -20 92.5 117 138 153 -20 56.4 71.8 88.1 104

-15 103 130 154 170 -15 115 145 172 190 -15 62.3 79.4 97.5 115

-10 126 160 189 209 -10 141 178 211 233 -10 67.8 86.5 106 125

12V DC static cooling watt -5 0 5 7.2

Operational errors shown by LED (optional)
Number of flashes Error type

5

Thermal cut-out of electronic unit
(If the refrigeration system has been too hea­ vi­ ly loaded, or if the ambient tem­ pe­ ra­ ture is high, the electronic unit will run too hot).

12V DC static cooling watt -5 0 5 7.2

4

Minimum motor speed error
(If the refrigeration system is too heavily loaded, the motor cannot maintain minimum speed at approximately 2,450 rpm).

3

Motor start error
(The rotor is blocked or the differential pressure in the refrigeration system is too high (>5 bar)).

12V DC static cooling watt -5 0 5 7.2
2

Fan over-current cut-out
(The fan loads the electronic unit with more than 1Apeak).

Current consumption (for 24V applications the following must be halfed) rpm \ °C -40 -35 -30 -25 -23.3 -20 -15 -10 2,500 2.97 3.32 3.74 4.21 4.38 4.70 5.19 5.65 3,100 3.49 4.07 4.69 5.34 5.56 5.98 6.61 7.20 3,800 4.06 4.88 5.71 6.54 6.82 7.35 8.12 8.86 4,400 4.78 5.76 6.74 7.71 8.04 8.66 9.58 10.44 COP (EN 12900 Household/CECOMAF*) rpm \ °C -40 -35 -30 -25 2,500 0.86 1.01 1.16 1.31 3,100 0.86 1.00 1.15 1.30 3,800 0.83 0.97 1.10 1.25 4,400 0.78 0.90 1.03 1.17 COP (ASHRAE LBP*) rpm \ °C -40 -35 2,500 0.96 1.13 3,100 0.96 1.12 3,800 0.93 1.08 4,400 0.87 1.01 -30 1.29 1.28 1.23 1.15 -25 1.46 1.45 1.39 1.30 -23.3 1.36 1.35 1.30 1.22 -23.3 1.52 1.51 1.45 1.36 -20 1.47 1.46 1.41 1.32 -20 1.64 1.63 1.57 1.47 -15 1.65 1.64 1.58 1.48 -15 1.84 1.83 1.77 1.65 -10 1.86 1.85 1.78 1.66 -10 2.08 2.06 1.99 1.86

-5

12V DC static cooling A 0 5 7.2

1

Battery protection cut-out
(The voltage is outside the cut-out setting).

12V DC static cooling W/W -5 0 5 7.2

Wire Dimensions
Size Cross AWG section Max. length* 12V operation Max. length* 24V operation

[mm2] [Gauge]

[m]

[ft.]

[m]

[ft.]

12V DC static cooling W/W -5 0 5 7.2

6

10

2.5

8

5

16

*Length between battery an electronic unit

Terminal plug Fuse Main switch

+

+ -

+
+ F D C P T

Power supply

LED R1

Fan

8540-2

Thermostat

R2

8583

105N9210

Compressor speed Electronit unit Resistor (R1) [Ω] Code number calculated values 0 203 101N0290 451 with AEO 867 1700

Motor speed [rpm] AEO 2,500 3,100 3,800 4,400

Control circuit current [mA] 6 5 4 3 2

Test conditions Condensing temperature Ambient temperature Suction gas temperature Liquid temperature Accessories for Bolt joint for one compressor Bolt joint in quantities Snap-on in quantities Remote kit (without cable) Standard automoblie fuse DIN 7258 Main switch

EN 12900/CECOMAF* 45°C 32°C 32°C no subcooling BD100CN Ø: 16 mm Ø: 16 mm Ø: 16 mm 12V: 30A 24V: 15A rated to min. 30A

ASHRAE* 45°C 32°C 32°C 32°C

In AEO (Adaptive Energy Optimizing) speed mode the BD compressor will always adapt its speed to the actual cooling demand.

Code number 118-1917 118-1918 118-1919 105N9210 Not deliverable from Danfoss

Datasheet: DEHC.ED.100.H5.02 / November 2009

November 2009

DEHC.PK.100.C9.02/520N0916

28

Remote Kit for BD Compressors I.

Packages Single Pack I - Pack

with cable 105N9100

excl. cable 105N9210 105N9200, 80 pcs.

bracket, cover, 750 mm cable with two plugs bracket, cover, two plugs

!
II. IV.

V.

!
III.

! !
VI.

!

!

!

!

!

AC Line Cord for BD Electronic Unit 101N0500

!

Packages Single Pack I - Pack

US Version (UL) 105N9520 105N9521, 80 pcs

EU Version (VDE) 105N9530 105N9531, 80 pcs.

50 mm 1500 mm

29

DEHC.PK.100.C9.02/520N0916

November 2009

Code Numbers BD35/50/80F - BD35K - BD100CN - BD250GH
Compressors BD35F mm standard BD35F inch BD35K (R600a) BD50F mm BD50F inch BD80F mm BD250GH BD250GH Twin BD100CN (R290) Code number 101Z0200 101Z0204 101Z0211 101Z1220 101Z0203 101Z0280 101Z0400 101Z0500 101Z0401 Description standard compressor, mm tube connectors same as 101Z0200, inch tube connectors for stationary use only, mainly solar applications, mm tube connectors standard compressor, mm tube connectors same as 101Z1220, inch tube connectors standard compressor, mm tube connectors mm tube connectors, HBP compressor mm tube connectors, HBP compressor mm tube connectors, LBP compressor Description for BD35F/BD50F, speed setting, battery protection for BD35F/BD50F, radiation extra shielded, speed setting, battery protection for BD35F/BD50F, radiation extra shielded, conduction extra filtered, speed setting, battery protection for BD35F/BD50F, Adaptive Energy Optimization, speed setting, battery protection for BD35F/BD50F, Adaptive Energy Optimization, radiation extra shielded, speed setting, battery protection for BD35F/BD35K, optimized for direct solar panel operation, speed setting for BD35F/BD50F, speed setting, battery protection, integrated AC/DC converter for BD50F only, extra high start performance, speed setting, battery protection for BD80F/BD250GH/etc., Adaptive Energy Optimization, speed setting, battery protection for BD35F, CISPR 25 class 5 approved, speed setting, battery protection, lamp output for BD35F, CISPR 25 class 5 approved, speed setting, battery protection, lamp output bracket, cover, 750 mm cable with two plugs bracket, cover, two plugs for electronic unit with AC/DC converter for electronic unit with AC/DC converter Description for BD35F/BD50F, speed setting, battery protection, 30 pcs. for BD35F/BD50F, radiation extra shielded, speed setting, battery protection, 30 pcs. for BD35F/BD50F, Adaptive Energy Optimization, speed setting, battery protection, 30 pcs. for BD35F/BD50F, Adaptive Energy Optimization, radiation extra shielded, speed setting, bat. prot., 30 pcs. for BD35F/BD35K, optimized for direct solar panel operation, speed setting, 30 pcs. for BD35F/BD50F, speed setting, battery protection, integrated AC/DC converter, 36 pcs. for BD50F only, extra high start performance, speed setting, battery protection, 30 pcs. for BD80F/BD250GH/etc., Adaptive Energy Optimization, speed setting, battery protection, 28 pcs. for BD35F, CISPR 25 class 5 approved, speed setting, battery protection, lamp output, 30 pcs. for BD35F, CISPR 25 class 5 approved, speed setting, battery protection, lamp output, 30 pcs. bracket, cover and two plugs, 200 pcs. for electronic unit with AC/DC converter, 80 pcs. for electronic unit with AC/DC converter, 80 pcs. Remote kit, parts (cable assembly not shown) AC line cord, single packs

Electronic Single Pack Code number Electronic standard 101N0210 Electronic EMI 101N0220 Electronic extended EMI 101N0900 Electronic AEO 101N0300 Electronic AEO with EMI 101N0320 Electronic solar 101N0400 Electronic w. AC/DC converter 101N0500 Electronic BD50F high start 101N0230 Electronic high speed 101N0290 Electronic automotive 101N0600 Electronic automotive (connector) 101N0630 Remote kit with cable 105N9100 Remote kit without cable 105N9210 AC line cord (UL approved) 105N9520 AC line cord (VDE approved) 105N9530 Electronic I - Pack Code number Electronic standard 101N0211 Electronic EMI 101N0221 Electronic AEO 101N0301 Electronic AEO with EMI 101N0321 Electronic solar 101N0401 Electronic w. AC/DC converter 101N0501 Electronic BD50F high start 101N0231 Electronic high speed 101N0291 Electronic automotive 101N0601 Electronic automotive (connector) 101N0631 Remote kit without cable 105N9200 AC line cord (UL approved) 105N9521 AC line cord (VDE approved) 105N9531

Accessories
Remote kit, mounted

AC line cord UL/VDE approved versions

Electronic unit with AC/DC converter with L-N socket for AC line cord

AC line cord, AC plug

November 2009

DEHC.PK.100.C9.02/520N0916

30

BD100CN R290, -40°C, -10°C evap. temp. Stationary freezer application (not approved for vehicles), solar-powered systems, ice cream boxes up to 200 l, pharmaceutical applications, 30-210 W cooling capacity. BD35K R600a, -30°C, +10°C evap. temp. Stationary application, solar-powered vaccine coolers etc., 100-200 l coolers, 15-120 W cooling capacity.

BD250GH Single or Twin Configuration R134a, -25°C, +15°C evap. temp. Designed for cabin cooling in trucks during nighttime, very silent operation, 80-420 W single cooling capacity.

BD35F Multivoltage R134a, -30°C, +10°C evap. temp. All mobile applications for portable boxes, boats, trucks etc., can be powered with AC and DC, 85-265 V AC 50/60 Hz, 1224 V DC, automatic selection of AC when available, 15-120 W cooling capacity BD35F/50F/80F Basic R134a, -30°C, +10°C evap. temp. All mobile applications for portable boxes, boats, trucks etc., 15-140/20190/35-220 W cooling capacity.

BD35F with EMI Electronic R134a, -30°C, +10°C evap. temp. Designed for boats and trucks if risk of electric interference with radio or other electrical equipment, 15-150 W cooling capacity.

BD150F R134a, -35°C, -10°C evap. temp. The BD150F compressor is intended especially for the use in mobile applications, e.g. in vans and small trucks, 50-340 W cooling capacity.

BD350GH Single or Twin Configuration R134a, -25°C, +15°C evap. temp. Tailored for spotcooling systems in sleeping compartments in trucks, caravans, golf buggies etc., 85-780 W single cooling capacity

BD compressors bring comfort at work and leisure
Modern comfort is brought into life when leaving home. As people go mobile, so does food. The excellent performance of the BD series safeguards food preservation. With our outstanding DC compressors for cars, vans, boats, trucks, etc., Danfoss has transcended the barriers for mobile refrigeration. The direct current compressors BD35F/50F/80F for 12/24 V DC power supply can be used in mobile refrigerators and freezers with refrigerant R134a. The BD250GH compressors for 12/24 V DC and the BD350GH compressors in 12 or 24 V DC versions are R134a HBP compressors used for mobile spot cooling systems. BD35K and BD100CN compressors can be used with HFC-free refrigerants in stationary applications. All compressors are equipped with an electronic unit with built-in thermal protection which also protects against destructive battery discharge.

Danfoss Compressors GmbH • Mads-Clausen-Str. 7 • D-24939 Flensburg / Germany • Tel: +49 (0461) 4941-0 • Fax: +49 (0461) 44715 • compressors.danfoss.com
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved

DEHC.PK.100.C9.02/520N0916

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(Produced by Danfoss Compressors/DEHC6093, 11.2009)