Itp Electrical
Content
COMMENT
C
TS RESOLUTION SH
HEET[ CRS ]
CONTRA
ACT NUMBER
GC12
2105200
CONTRA
ACT TITLE
EPIC FOR UPGRADATTION OF AC UPS UNITS IN NGL3,, MESAIEED
QP PROJECT NUMB
BER
3
3513
QP EXTEERNAL TRANSMITTAL REFERENC
CE
EDM/GC12105200/EEXT/TN/0318
DATTE
0
07‐08‐2013
DOCUM
MENT NUMBER
3513
3‐M3GE‐2‐25‐0019
DOC
CUMENT REVISIION
2
2
DOCUM
MENT TITLE
INSPECTION AND TEST PLAN ‐ ELECTTRICAL
No.
1
QP COMMENTTS
Approved ‐ May Proceed (R
Re‐submission Re
equired)
CONTRAC
CTOR RESPO
ONSE
A
Approved For Co
nstruction
P
Page 1 of 1
Doha Petroleum Construction Co. Ltd
Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066
Project
Contract No.
Project No.
Item
No.
1
Process
Description
Quality Control
Activity
QC Procedure/
Spec. Reference
ELECTRICAL
Value
Acceptance Criteria
Code/Standard
Verifying
Documents
Responsibility
Job No,
Ref. No.
Revision
Date
Page
J 24555
3513-M3GE-2-25-0019
A
13-08-2013
2 of 29
Inspection Points
DOPET
QP
Remarks
Material Receiving
Compliance with
Specifications/
Datasheets
Receiving
Inspection
Request Cum
Report Material
and Equipment
Certificates
Material
Controller,
QC Inspector
(E&I)
H
W
19200-01-16-13 R3
Electrical bulk
materials
Receiving
Inspection
Request Cum
Report Material
and Equipment
Certificates
Material
Controller,
QC Inspector
(E&I)
H
W
Procedure for
material control
3513-M3GE-025-0005
19200-01-16-13 R3
Electrical bulk
materials
Receiving
Inspection
Request Cum
Report Material
and Equipment
Certificates
Material
Controller,
QC Inspector
(E&I)
H
W
Procedure for
material control
3513-M3GE-025-0005
19200-01-16-13 R3
Electrical bulk
materials
Receiving
Inspection
Request Cum
Report
Material
Controller,
QC Inspector
(E&I)
H
W
1.1
Receiving inspection
of all electrical
equipments including
UPS, DB’s, Panels and
all accessories
Visual inspection for any
physical damage /defect
& verification against
delivery note/contract
requirements/ certification
Procedure for
material control
3513-M3GE-025-0005
1.2
Receiving inspection
of Power & Control
Cables, Grounding
Cables & materials,
Glands, Connectors
and accessories
Visual inspection for any
physical damage /defect
& verification against
delivery note/contract
requirements/ certification
Procedure for
material control
3513-M3GE-025-0005
1.3
Receiving inspection
of Lighting Fixtures
and Accessories
Visual inspection for any
physical damage /defect
& verification against
delivery note/contract
requirements/ certification
1.4
Receiving inspection
of Cable Tray and
Conduits
Visual inspection for any
physical damage /defect &
verification against delivery
note/contract requirements/
certification
2
INSPECTION & TEST PLAN
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
GC12105200
3513
Pre-Installation
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 2 OF 29
Doha Petroleum Construction Co. Ltd
Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066
Project
Contract No.
Project No.
Item
No.
2.1
3
3.1
3.2
3.3
INSPECTION & TEST PLAN
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
GC12105200
3513
Process
Description
Pre installation
inspection of cables
ELECTRICAL
Quality Control
Activity
QC Procedure/
Spec. Reference
Witness/Verification of
cable test including insulation
resistance and continuity
checks/test results
compliance with Project
Specifications
Procedure for
Electrical
Installations
3513-M3GE-205-0020
Project Spec. 3513-M3GE-2 14-0003
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
Verification of cable trench
for dimensions/ activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
Value
Acceptance Criteria
Code/Standard
IR Value
LV Cable
600/1000V
– min
10MΩ
ES.2.06.0001
Electrical
Installation
Recommended
Practices
ES.2.14.0070
Electrical Power,
Control Cables and
Cable Glands
Verifying
Documents
Test
Certificates/
Data sheets
Inspection
Report
EI-E/001
EI-E/012
Responsibility
Site
Superintendent
QC Inspector
(E&I)
Job No,
Ref. No.
Revision
Date
Page
J 24555
3513-M3GE-2-25-0019
A
13-08-2013
3 of 29
Inspection Points
DOPET
QP
Remarks
H
W
AFC Drawings
Site
Superintendent
QC Inspector
(E&I)
W
S
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-E/002
Site
Superintendent
QC Inspector
(E&I)
W
S
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-E/003A
Site
Superintendent
QC Inspector
(E&I)
W
S
Installation
Fabrication and
Installation of
Support/Frame for
equipment installation
Cable tray/ladder
installation
Cable Trench
inspection
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 3 OF 29
Doha Petroleum Construction Co. Ltd
Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066
Project
Contract No.
Project No.
Item
No.
INSPECTION & TEST PLAN
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
GC12105200
3513
Process
Description
Quality Control
Activity
QC Procedure/
Spec. Reference
ELECTRICAL
Value
Acceptance Criteria
Code/Standard
Verifying
Documents
Responsibility
Job No,
Ref. No.
Revision
Date
Page
J 24555
3513-M3GE-2-25-0019
A
13-08-2013
4 of 29
Inspection Points
DOPET
QP
Remarks
3.4
Cable Laying in
Trench/Cable
tray/Ladder
Witness/Verification of
cable laying/warning
tape/cable tile installation
& cable dressing including
glanding/termination
activity
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-I/003B
EI-E/008A
Site
Superintendent
QC Inspector
(E&I)
W
W
3.5
Lighting Fixtures/Area
lighting/Lighting
Circuit/Convenience
socket outlet circuit
installation
Witness/Verification of
compliance to zone
classification /supports/
alignment /grounding &
installation activity
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-E/004A
Site
Superintendent
QC Inspector
(E&I)
W
S
Installation of Junction
Box and accessories
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-E/005
Site
Superintendent
QC Inspector
(E&I)
W
S
Installation of
Conduits
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-E/006
Site
Superintendent
QC Inspector
(E&I)
W
S
3.6
3.7
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 4 OF 29
Doha Petroleum Construction Co. Ltd
Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066
Project
Contract No.
Project No.
Item
No.
3.8
3.9
3.10
3.11
INSPECTION & TEST PLAN
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
GC12105200
3513
Process
Description
Quality Control
Activity
QC Procedure/
Spec. Reference
ELECTRICAL
Value
Acceptance Criteria
Code/Standard
Verifying
Documents
Responsibility
Job No,
Ref. No.
Revision
Date
Page
J 24555
3513-M3GE-2-25-0019
A
13-08-2013
5 of 29
Inspection Points
DOPET
QP
Remarks
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-E/007A
Site
Superintendent
QC Inspector
(E&I)
W
W
Installation of
Distribution Board
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020 / Project
Specifications:
3513-M3GE-214-0004, 3513M3GE-2-14-0005
ES.2.06.0001
Electrical
Installation
Recommended
Practices
AFC Drawing
Inspection
Report No.
EI-E/009A
Site
Superintendent
QC Inspector
(E&I)
W
W
Installation of UPS
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices/
Installation Manual
AFC Drawing
Inspection
Report No.
EI-E/010
Site
Superintendent
QC Inspector
(E&I)
W
W
Installation of Battery
Witness/Verification of
installation activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices/
Installation Manual
AFC Drawing
Inspection
Report No.
EI-E/011
Site
Superintendent
QC Inspector
(E&I)
W
W
Installation of
Earthing system
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 5 OF 29
Doha Petroleum Construction Co. Ltd
Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066
Project
Contract No.
Project No.
Item
No.
Process
Description
3.12
Phasing Check and
Bolt Torque Test for
Cable Termination/
Connection
4
4.1
4.2
INSPECTION & TEST PLAN
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
GC12105200
3513
Quality Control
Activity
Witness/Verification of
cable connection bolt
tightness compliance to
project specifications
/approved drawings
QC Procedure/
Spec. Reference
ELECTRICAL
Value
Acceptance Criteria
Code/Standard
Procedure for
Electrical
Installations
3513-M3GE-205-0020
Verifying
Documents
Responsibility
Job No,
Ref. No.
Revision
Date
Page
J 24555
3513-M3GE-2-25-0019
A
13-08-2013
6 of 29
Inspection Points
DOPET
QP
Remarks
ES.2.06.0001
Electrical
Installation
Recommended
Practices/
Installation Manual
Inspection
Report No.
EI-E/013
Site
Superintendent
QC Inspector
(E&I)
W
W
Compliance with
Project
Specifications and
AFC Drawing
Inspection
Report No.
EI-E/008B
EI-E/008C
Project
Engineer/
Commissioning
Coordinator
QC Inspector
(E&I)
H
W
Inspection
Report No.
EI-E/007B
Project
Engineer/
Commissioning
Coordinator
QC Inspector
(E&I)
H
W
Testing and Commissioning
Cable meggering and
continuity test
Witness/Verification of
dressing including
glanding/termination
activity & cable insulation
resistance / continuity test /
test results compliance to
project specifications
Procedure for
Electrical
Installations
3513-M3GE-205-0020
Project Spec. 3513-M3GE-2 14-0003
Testing of Earth
loop/Grounding
System
Check and verify the earth
loop resistance & rod/grid
resistance compliance to
project specifications
Procedure for
Electrical
Installations
3513-M3GE-205-0020
DOC NO : 3513-M3GE-2-25-0019
IR Value
LV Cable
600/1000V
– min
10MΩ
ES.2.06.0001
Electrical
Installation
Recommended
Practices
REV. A
PAGE 6 OF 29
Doha Petroleum Construction Co. Ltd
Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066
Project
Contract No.
Project No.
Item
No.
4.3
4.4
4.5
4.6
INSPECTION & TEST PLAN
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
GC12105200
3513
Process
Description
Quality Control
Activity
QC Procedure/
Spec. Reference
ELECTRICAL
Value
Acceptance Criteria
Code/Standard
Check and verify the
insulation resistance of
circuit compliance with
project specification
Procedure for
Electrical
Installations
3513-M3GE-205-0020
Check and verify the
illumination level against
project specification
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.03.0001 RA
Electrical
Engineering
Philosophy
Pre-commissioning
Test of Distribution
Board
Witness/Verification of precommissioning activity
compliance to project
specifications /approved
drawings
Procedure for
Electrical
Installations
3513-M3GE-205-0020
ES.2.06.0001
Electrical
Installation
Recommended
Practices
Pre-commissioning
Test of UPS
Witness/Verification of
pre-commissioning activity
compliance to project
specifications /approved
drawings
Lighting &
convenience socket
outlet System testing
Illumination level
measuring of Lighting
System
DOC NO : 3513-M3GE-2-25-0019
IR Value –
min. 10MΩ
IR Value –
min. 10MΩ
ES.2.06.0001
Electrical
Installation
Recommended
Practices
Specification For
AC/DC
Uninterruptible
Power Supply
Systems
ES.2.14.0040
ES.2.14.0044
Project
Specification
3513-M3GE-214-0001, 3513M3GE-2-14-0002
REV. A
Verifying
Documents
Responsibility
Job No,
Ref. No.
Revision
Date
Page
J 24555
3513-M3GE-2-25-0019
A
13-08-2013
7 of 29
Inspection Points
DOPET
QP
Remarks
Inspection
Report No.
EI-E/004B
Project
Engineer/
Commissioning
Coordinator
QC Inspector
(E&I)
H
W
Inspection
Report No.
EI-E/004C
Project
Engineer/
Commissioning
Coordinator
QC Inspector
(E&I)
H
W
Inspection
Report No.
EI-E/009B
Project
Engineer/
Commissioning
Coordinator
QC Inspector
(E&I)
H
W
SAT
Reports/Vendor
Documents
Project
Engineer/
Commissioning
Coordinator
QC Inspector
(E&I)
H
W
PAGE 7 OF 29
Doha Petroleum Construction Co. Ltd
Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066
Project
Contract No.
Project No.
Item
No.
INSPECTION & TEST PLAN
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
GC12105200
3513
Process
Description
Quality Control
Activity
4.7
Pre-commissioning
Test of Battery
Witness/Verification of
pre-commissioning activity
compliance to project
specifications /approved
drawings
5
Quality Document
Review
Verification of inspection
checklist/test report and other
relevant documents
QC Procedure/
Spec. Reference
ELECTRICAL
Value
Acceptance Criteria
Code/Standard
Specification For
AC/DC
Uninterruptible
Power Supply
Systems
ES.2.14.0040
ES.2.14.0044
Project
Specification
3513-M3GE-214-0001, 3513M3GE-2-14-0002
Verifying
Documents
Responsibility
Job No,
Ref. No.
Revision
Date
Page
J 24555
3513-M3GE-2-25-0019
A
13-08-2013
8 of 29
Inspection Points
DOPET
QP
Remarks
SAT
Reports/Vendor
Documents
Project
Engineer/
Commissioning
Coordinator
QC Inspector
(E&I)
H
W
All Associated
Documents
QA/QC
Engineer/
QC Inspector
H
R
Hold Point (H) Hold Points are operational points of Inspection that require witnessing or releasing and where any subsequent work is not to proceed without approval/clearance. Other
fabrication activities may proceed that are not related to the Hold Point approval.
Witness Point (W) A Witness Point is a significant operational point requiring sighting and scrutinizing of the activity, however, the activity and any subsequent activity proceeds as planned.
Notifications to witness these activities are required.
Review (R) To check specific data/documentation to determine conformity of an item activity.
Surveillance Point (S) To inspect activities at random.
Note: Sections changed in last revision are identified by ” bold Italic”
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 8 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
ELECTRICAL CABLE PRE-INSTALLATION TEST SHEET
EI-E/001
DOC. NO.
GC12105200
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TEST VOLTAGE
MANUFACTURER
DRAWING NO.
TEST SHEET DESCRIPTION
TEST DATA
Cable Drum
Cable
Cable Size Cable Type
Number
Manufacturer
Cable Insulation Resistance (MΩ)
Length
R-Y
Y-B
R-B
R-N
Y-N
B-N
RYBNArmour Armour Armour Armour
Continuity proved for all cores :
TEST EQUIPMENT DETAILS
Test equipment used
Cert.No / ID No.
Make / Model
Serial No.
Calibration Date
Expiry Date
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 9 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED
TITLE:
CABLE TRAY/LADDER INSTALLATION CHECKLIST
EI-E/002
DOC NO.:
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
DRAWING NO.
AREA
FROM LOCATION
TO LOCATION
ITEM
CHECKLIST DESCRIPTION
1
Materials are in accordance with project specification
2
Cable ladder and tray installation as per standard installation and layout drawings
without clashes with pipe runs or other equipment
3
Check cable tray/ladder is undamaged
4
Cable tray and protectors are properly supported and right materials are used
5
Check cable seggregation in accordance with drawings
6
Check repair where cuts, spacing and fabrication have been made good
7
Check if thermal expansions are provided for straight cable tray run
8
Check if cable tray cover provided for vertical runs
9
Check if expansion guide and hod down clips are placed as per standard installation
drawing
10
Check for deflection of tray after cable installation
11
Check tray size,radius and elevation as per layout drawings
12
To ensure no sharp edges
13
Check electrical continuity
14
Check clearance from heat sources
15
Check earthing & bonding against drawings
16
Check insulation pads are adapted to stainless steel or aluminium cable tray/ladder
17
Cover (if required) is fitted properly
18
Check the capacity of cable tray/ladder against bunching, size of cables etc.
19
Check cover installation,if any against drawings
20
Produce marked-up documents in accordance with installation
21
Produce list of defects for punchlist issue
GC12105200
RESULT
REMARKS
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 10 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
CABLE TRENCH CHECKLIST
EI-E/003A
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
LENGTH
DESCRIPTION
CABLE TAG NO.
LOCATION
GC12105200
DRAWING NO.
CHECKLIST DESCRIPTION
ITEM
RESULT
REMARKS
BEFORE CABLE LAYING
1
Warning signs posted
2
Trench Depth (mm)
3
Trench Width
4
Other services safely supported
5
Ducts correct size and clean
6
Bedding sand free of stones and foreign objects
7
Rollers correctly placed
8
Corner rollers correctly positioned
9
Adequate manpower available
10
Check that cables are as per specifications and material is accepted
after drum testing
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 11 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
CABLE LAYING IN TRENCH CHECKLIST
EI-E/003B
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
LENGTH
DESCRIPTION
CABLE TAG NO.
LOCATION
GC12105200
DRAWING NO.
ITEM
CHECKLIST DESCRIPTION
RESULT
REMARKS
AFTER CABLE LAYING IN TRENCH
1
Check cable spacing
2
Inspect cable for damage
3
Cable bending radius within acceptable limits
4
Cable pulled to correct marks
5
Cable tags provided along the length
6
Cable protection tiles and caution tapes are installed
7
Trench filled and compacted
8
Other services restored to normal condition
9
Backfill the trench (after placing the cover) and compact
10
Cable route markers installed
11
Trench route drawing marked up (As- built mark-up)
12
Check that all the ducts have been sealed properly (if applicable)
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 12 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE: LIGHTING CIRCUIT AND CONVENIENCE SOCKET OUTLET CIRCUIT INSTALLATION CHECKLIST
EI-E/004A
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
CIRCUIT REF.
DISTRIBUTION BOARD
LOCATION
RATING
GC12105200
DRAWING NO.
ITEM
CHECKLIST DESCRIPTION
1
Check circuit is de-energized and safe
2
Check luminiaries / sockets rating and tagging against drawings
3
Check luminiaries / sockets are correctly mounted and accesible
4
Check installation of fittings is as per project specification & drawings
5
Check light fittings and sockets are suitable for area
6
Check for mechanical damage and security
7
Check cable terminated correctly
8
Check spare cable entries are plugged correctly
9
Check cable glands are in accordance with specification
10
Check earthing & bonding of all equipments is as per project specification
11
Check that light fitting is the correct type / standard for voltage
12
Check that supports for light fittings are as per specification & drawings
13
Confirm installed numbers of light fittings and sockets in circuit agrees
with drawings
14
Produce marked-up documents in accordance with installation
15
Produce list of defects for punchlist issue
RESULT
REMARKS
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 13 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
LIGHTING CIRCUIT AND CONVENIENCE SOCKET OUTLET CIRCUIT TEST SHEET
EI-E/004B
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
CIRCUIT REF.
DISTRIBUTION BOARD
VOLTAGE
RATING
DRAWING NO.
LOCATION
GC12105200
TEST DESCRIPTION
Insulation Resistance Test (IR)
Test Voltage:
Circuit Number
Circuit Number
Insulation Resistance (MΩ)
Insulation Resistance (MΩ)
Test Equipment Details
Test equip. Used
Cert.No / ID No.
Make / Model
Serial No.
Cal. Date
Exp. Date
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 14 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
LIGHT FITTING ILLUMINATION TEST SHEET
EI-E/004C
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
FITTING TYPE
MANUFACTURER
CIRCUIT REF.
DISTRIBUTION BOARD
LOCATION
RATING
GC12105200
DRAWING NO.
TEST SHEET DESCRIPTION
TEST DATA
Illumination Level
Area of Measurement
Actual measured As per Project Spec.
(Lux)
(Lux)
Remarks
RESULT
TEST EQUIPMENT DETAILS
Test equipment used
Cert.No / ID No.
Make / Model
Serial No.
Calibration Date
Expiry Date
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 15 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE: JUNCTION BOX INSTALLATION CHECKLIST
EI-E/005
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TAG DESCRIPTION
TAG NO.
MANUFACTURER
MODEL NO.
SERIAL NO.
DRAWING NO.
GC12105200
LOCATION
ITEM
1
2
CHECKLIST DESCRIPTION
RESULT
REMARKS
Junction box is in good condition and compliant with data sheet and data
plate
Junction box installation as per standard installation and layout drawings &
easily accesible
3
Terminal box is adequately supported and protected against vibration
4
Check flameproof joints are clean and greased with approved lubricants
5
Check for missing bolts and gaskets
6
Check all bolts are fitted and correctly tightened
7
Check all unused entries are suitably plugged
8
Check for proper glanding of all cables
9
Check termination as per termination diagrams.
10
Check for mechanical tension of cable in Junction box
11
Check that core ferruling and core crimped termination’s are correct and
terminal box layout satisfactory
12
Tag & name plate is correct and properly attached
13
Terminal box and installed equipment is grounded in accordance with
specification and drawings
14
Check terminal blocks seggregation barriers are fitted where necessary
15
Terminal box and cable glands are in accordance with hazardous area
classification
16
Environmental protection/classification is suitable for service
17
Produce marked-up documents in accordance with installation
18
Produce list of defects for punchlist issue
Remarks-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 16 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED
TITLE:
CONDUIT & FITTINGS INSTALLATION CHECKLIST
EI-E/006
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
MANUFACTURER
TYPE
LOCATION
DRAWING NO.
ITEM
CHECKLIST DESCRIPTION
1
Conduit material/accessories as per project specification
2
Surface mounted conduits shall be laid in straight lines with neat bends &
sets permits ease drawing in cables
3
No conduit shall have more than two right angle bends without a draw-in box
4
Conduit shall be installed in accordance with manufacturer's installation
instructions
5
All conduits shall be installed with fish wires to permit ease of wiring
6
Conduits arranged such that running couples are minimum
7
8
Check if underground conduit is not less than 2 inch diameter
10
Check if underground conduit rising from ground has concrete encasement
11
Proper sockets/bushes shall be provided for conduit entry to enclosures.
12
Cables shall run in conduit with min space factor of 40%
14
15
RESULT
REMARKS
Conduits shall be fastened with heavy duty spacing saddles fixed at intervals
not exceeding 1.2m
Check if underground conduit bending radius not less than cable
manufacturer bending radius.
9
13
GC12105200
Damaged coating shall be properly repaired with protective paint as per
project specifications.
All metallic conduit couplings/joints shall be properly repaired with protective
paint as per project specifications.
Conduit in plaster/concrete shall be secured by holdfasts or crampits
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 17 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TILTLE:
EARTHING SYSTEM INSTALLATION CHECKLIST
EI-E/007A
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TAG NO.
TAG DESCRIPTION
TYPE
DRAWING NO.
GC12105200
LOCATION
ITEM
CHECKLIST DESCRIPTION
1
Check all earth bars and ground electrode are installed in accordance with
project drawings.
2
Check earth cables installation and tagging against drawings
3
Check all connections are clean, tight and coated with an approved anticorrosive grease
4
Check for earth pit tagging for traceability
5
Verify segregation of the various earthing networks actually conforms to
specification
6
Check electrode driven to correct depth
7
Produce marked-up documents in accordance with installation
8
Produce list of defects for punchlist issue
RESULT
REMARKS
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 18 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED
TITLE:
EARTHING SYSTEM TEST SHEET
EI-E/007B
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TAG NO.
TAG DESCRIPTION
TYPE
DRAWING NO.
GC12105200
LOCATION:
TEST DESCRIPTION
Earth Resistance Test for Earth Rod / Pit
Earth Resistance (Ω)
Location / ID
Remarks
ohms
GRID EARTH RESISTANCE
Test for grounding cables
EQUIPMENT NO. (FROM)
EARTH DISPATCHER (TO)
LOOP RESISTANCE
ASSOCIATED CABLE NO.
Test Equipment Details
Test equip. Used
Cert.No / ID No.
Make / Model
Serial No.
Cal. Date
Exp. Date
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 19 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED
TITLE:
LOW VOLTAGE CABLE LAYING CHECKLIST
EI-E/008A
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
LENGTH
DRAWING NO.
LOCATION
RATING
TAG NO.
CABLE SCHEDULE NO.
ITEM
CHECKLIST DESCRIPTION
1
Check cable against cable schedule and data sheet.
2
Check cables are as per specs and cable is accepted after drum test
3
Check cable for any physical damage
4
Check that cables are routed correctly as per approved drawings
5
Check that cables are adequately supported and fixed to tray as per
specification
6
Ensure no sharp edges in cable tray
7
Check all cable bends are within manufacturers specified limits
8
9
GC12105200
RESULT
REMARKS
Check that cables are correctly loomed and segregated as per project
specification
Check cable and core marking are as per cable schedule and installation
specification
10
Check cable glands and earthing are in accordance with specification
11
Check that cable types are as specified in the project cable schedule
12
Produce marked-up documents in accordance with installation
13
Produce list of defects for punchlist issue
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 20 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
LOW VOLTAGE CABLE TEST SHEET
EI-E/008B
DOC NO.
GC12105200
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
LENGTH
DRAWING NO.
LOCATION
RATING
TAG NO.
CABLE SCHEDULE NO.
FROM EQUIPMENT
TO EQUIPMENT
TEST SHEET DESCRIPTION
TEST DATA
Lowest Megger Test Reading (MΩ)
L1-L2
L2-L3
L1-L3
L1-N
L2-N
L3-N
L1 -
L2 -
L3 -
N-
ARMOUR
ARMOUR
ARMOUR
ARMOUR
Test
Continuity
Continuity Proved
Proved for all
Voltage
for all Armour
Conductor
(V)
TEST EQUIPMENT DETAILS
Test equipment used
Cert.No / ID No.
Make / Model
Serial No.
Calibration Date
Expiry Date
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 21 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
MULTI CORE CABLE TEST SHEET
TITLE:
EI-E/008C
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
LENGTH
DRAWING NO.
LOCATION
RATING
TAG NO.
CABLE SCHEDULE NO.
FROM EQUIPMENT
TO EQUIPMENT
GC12105200
TEST SHEET DESCRIPTION
Test Voltage:
INSULATION TESTS (MΩ)
Cable
CORE-CORE
CORE-ARMOUR
CORE-EARTH
Continuity proved for all cores and armour:
TEST EQUIPMENT DETAILS
Test equipment used
Cert.No / ID No.
Make / Model
Serial No.
Calibration Date
Expiry Date
Remarks:Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 22 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED
TITLE:
LOW VOLTAGE DISTRIBUTION BOARD/CONTROL PANEL INSTALLATION CHECKLIST
EI-E/009A
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
MODEL NO.
SERIAL NO.
RATING
IP RATING
TAG NO.
TAG DESCRIPTION
LOCATION
DRAWING NO.
ITEM
CHECKLIST DESCRIPTION
1
Check equipment is de-energized and safe
2
Equipment is in good condition and compliant with data sheet and specification
3
Check preservation status and anti-condensation heaters are ready to be energized
4
Check equipment is correctly aligned, level, rigid and secured with correct bolting
5
6
GC12105200
RESULT
REMARKS
Equipment has been installed in accordance with manufacturer's installation
instructions
Check all panel mounted devices are undamaged and correctly labeled as per
drawing
7
Check busbars are correctly aligned
8
Check bus bars and supports are clean and clear of debris
9
Check earthing & bonding of all equipments is as per project specification
10
Check that all isolators / circuit breakers are mechanically operational and
undamaged. Prove all mechanical interlocks
11
Check functionality and ensure operation as per scheme
12
Check all internal wiring is correctly loomed and clearly identified
13
Check that all fuses are installed in accordance with the data sheet
14
Check that all gland plates and terminations are suitable for external cables
15
Check that all spare cable entries are correctly plugged
16
Produce marked-up documents in accordance with installation
17
Produce list of defects for punchlist issue
Remarks-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 23 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
LOW VOLTAGE DISTRIBUTION BOARD/CONTROL PANEL TEST SHEET
EI-E/009B
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
MODEL NO.
SERIAL NO.
RATING
IP RATING
TAG NO.
TAG DESCRIPTION
VOLTAGE
CURRENT
FREQUENCY
SWBD & CUB REF.
DATA SHEET
DRAWING NO.
GC12105200
LOCATION
TEST DESCRIPTION
Insulation Resistance Test
Test Voltage
Insulation Resistance (MΩ)
Remarks
R-Y
Y-B
R-B
R-N
Y-N
B-N
RYB - EARTH
Test Equipment Details
Test equip. Used
Cert.No / ID No.
Make / Model
Serial No.
Cal. Date
Exp. Date
Remarks-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 24 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE: UPS INSTALLATION CHECKLIST
EI-E/010
DOC. NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TAG DESCRIPTION
TAG NO.
MANUFACTURER
SERIAL NO.
RATING
MODEL
INPUT VOLTAGE
INPUT CURRENT
OUTPUT VOLTAGE
OUTPUT CURRENT
FREQUENCY
SWBD. & CUB. REF.
IP RATING
UNIT/AREA
Check List
Item
GC12105200
Result
1
Equipment is in good condition and compliant with data sheet and data plate
2
Check equipment is correctly aligned, level, and securely bolted down.
3
Equipment has been installed in accordance with manufacturer's installation instructions
4
Check all panel mounted devices are undamaged and correctly labeled as per drawing.
5
Check all busbar bolted connections and verify all busbar joint torque setting are correct.
6
Panel clean and free from dust
7
Check earth bonding of all equipments, doors etc is to project specification
8
Check that all isolators / circuit breakers are mechanically operational and undamaged.
9
Check access for maintenance is satisfactory.
Remarks
10 Check that all protection relays are as per data sheets and installed correctly.
11 Check all internal wiring is correctly loomed and clearly identified
12 Check that all fuses are installed in accordance to the data sheet
13 Check that all gland plates and terminations are suitable for incoming cables.
14 Check that all spare cable entries are correctly plugged
Remarks-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 25 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE: BATTERY INSTALLATION CHECKLIST
EI-E/011
DOC. NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TAG DESCRIPTION
TAG NO.
MANUFACTURER
TYPE
NUMBER OF BANKS
CELLS PER BANK
VOLTS PER CELL
VOLTS PER BANK
OVERALL VOLTAGE
OVERALL RATING
FULL LOAD CURRENT
UNIT/AREA
Result
Check List
Item
GC12105200
1
Check that battery rack is correctly assembled and installed.
2
Check that batteries are correctly installed in accordance with manufacturers instructions
with sufficient clearance and accessibility
3
Battery system clean and secure. Terminal and interconnectors covered with protective
base.
4
Check cell type and battery make up in accordance with data.
5
Check all battery posts, links, nuts are clean, fitted, tightened and greased.
6
Where applicable, check all electrolyte levels are correct.
7
Check that battery room is clean and adequately ventilated.
8
Earthing completed as per drawing
Remarks
Remarks-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 26 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE:
MULTI CORE CABLE PRE-INSTALLATION TEST SHEET
EI-E/012
DOC. NO.
GC12105200
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TEST VOLTAGE
MANUFACTURER
DRAWING NO.
TEST SHEET DESCRIPTION
TEST DATA
Cable Drum
Number
Cable
Cable Size Cable Type Length
Manufacturer
Cable Insulation Resistance (MΩ)
Core to Core
Core to Armour
Core to Earth
Continuity proved for all cores and armour:
TEST EQUIPMENT DETAILS
Test equipment used
Cert.No / ID No.
Make / Model
Serial No.
Calibration Date
Expiry Date
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 27 OF 29
EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3,
MESAIEED
TITLE: CABLE TERMINATION CHECKLIST
EI-E/013
DOC NO.
CONTRACT NO.
PROJECT NO.
SYSTEM/SUB-SYSTEM NO.
TYPE
MANUFACTURER
LENGTH
DRAWING NO.
LOCATION
RATING
TAG NO.
CABLE SCHEDULE NO.
ITEM
CHECKLIST DESCRIPTION
1
Check cable against cable schedule, size/type correct and accepted.
2
Check cable gland/termination accessories are as per specifications and
accepted
3
Check cable for any physical damage
4
Check that cables are routed correctly as per approved drawing
5
Check any support is required for cable
6
Check cable bending radius are within manufacturers specified limits
7
Check that cables are correctly loomed and segregated as per project
specification
8
Check cable identification tag provided for control cables
9
Check cable and core markings are as per cable schedule and
project specification
10
Cable color coding checked and accepted
11
Check cross reference ferruling provided for control cables
12
Cable termination accepted
13
Cable lugs/connector used are correct and crimping accepted
14
Check cable glands and earthing are in accordance with specification
15
Cable connection done properly and bolt tightness checked by using
calibrated torque wrench, torque value is as per specification/standards
GC12105200
RESULT
REMARKS
Remarks:-
Dopet Construction
Dopet QA/QC
QP
Name
Position
Signature
Date
DOC NO : 3513-M3GE-2-25-0019
REV. A
PAGE 28 OF 29
PLF NO:
Page 1 of 1
PUNCH LIST FORM (PLF)
PLF NO:
CONTRACT TITLE : EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED
SYSTEM NO.
CONTRACT NO.
GC12105200
PROJECT NO.
3513
CONTRACTOR
DOPET
DISCIPLINE:
LOCATION:
MECH. (M)
DESCRIPTION:
CIVIL (C)
PART I
PUNCH
LIST TYPE
INST. (I)
HVAC (H)
OTHER (X)
PART II
PUNCH LIST ITEMS
ITEM
No.
ELEC. (E)
CLEARED AND ACCEPTED ITEMS
MPL.NO
RAISED BY
DESCRIPTION
REF.IND/NAME
INITIAL
CAT.
DATE
ACCEPTED BY
CLEARED BY
REF.IND/NAME
INITIAL
DATE
CATEGORY 'A' ITEMS:
Item shall be repaired, completed or corrected before the equipment/system can progress to the next stage
CATEGORY 'B' ITEMS:
Item shall be repaired, completed or corrected at later date and which allow the equipment/system to be operated without jeopardizing plant, personnel or the environment
PUNCH LIST TYPE:
(1) CONSTRUCTION PUNCH LIST
(2) COMMISSIONING PUNCH LIST
REF.IND/NAME
INITIAL
DATE
(3) PLANT OPERATIONAL HANDOVER PUNCH LIST
Note: Punch List Numbering Nomeclature: Contract No. (GCyyxxxxxx)/Type(1-2-3)/Sequential No; Example (GC07102800/1-001)
All Construction / Commissioning / Plant Operational Handover (Strike out the one not applicable) Category "A" Punch List Items cleared and accepted in above list
Signature
Date:
Commissioning Team Leader :
Punch List Item if not Categorised, i.e. left blank, would be considered as an ‘Exception Item’ to be resolved as per procedure IP-ENG-027
DOC NO : 3513-M3GE-2-25-0019
REV. A
IP-ENG-037 - Punch List Form.xls
PAGE 29 OF 29
