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Operating and Monitoring

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Increasing process
efficiency through consistent
information sharing
PlantStruxure™
Operating and Monitoring solutions

Benefit from a shared
and consistent data view
from anywhere in your plant...
> In a fast-paced world, you need to capture your process information
and share it efficiently from the plant level to the control room. That is
why we are offering you an integrated data visualization system with
powerful graphics that will ensure a clear and consistent view of your
data in real time.

> PlantStruxure™ enables you to prioritize, act, and operate processes
more efficiently. The enhanced performance of your system that is
gained through the monitoring and control features of PlantStruxure
means higher productivity, lower costs, and increased profitability for
your business.

Magelis iPC range supports information sharing
closer to your process.

Make smarter

decisions
PlantStruxure provides a
comprehensive control and
operating interface including
Process Analyst to combine
alarm and trend data.
The integrated alarm display
and control provides efficient
alarm management throughout
your plant.

Optimize

production
PlantStruxure allows you to view
the program inside the controller
from any operator station across the
plant to reduce maintenance and
downtime costs.

A tested and validated integrated system
to reduce risk and time in design,
commissioning and maintenance.

2

Adapt to

new business
requirements
Take your control system anywhere you go by
choosing the right mobility solution.

Anywhere..

from the field level to
the SCADA, even in
harsh environments

… with PlantStruxure,
the collaborative architecture that
makes your process more efficient
PlantStruxure solutions are collaborative architectures that allow you
to meet your automation needs while delivering on growing energy
management requirements.
PlantStruxure provides an integrated operating and
monitoring solution by offering a data visualization
system accessible from anywhere in your plant, from
the plant level to the control room. Through HMI
screens, operators can quickly access data from the
main SCADA control room, capturing easily the state
of the entire plant from any location, which allows
them to respond to the process in real time for more
effectiveness.

Using the powerful graphic and operational
capabilities of Vijeo™ Citect, PlantStruxure
architecture delivers actionable insight faster, enabling
operators to quickly handle process disturbances
for increased productivity.

Think PlantStruxure for the automation
and management of your process !
> Scalable for changing times

> Integrated to reduce risk

From tens of I/O transfers to hundreds of thousands,
it means that you can start out small and grow as
your requirements change.

From devices to MES, all of the system components
are designed to work together with each other and
with our chosen technology partners.

> Flexible because your process

> Collaborative to increase

It supports the architectures that you need for
your application. Single site, multiple sites,
distributed control, local control, discrete, process,
safety, batch / all within one system.

It’s open to exchange of information with other plant
and business software, and fosters an environment
of collaboration by delivering the process information
you need in the way that you like to see it.

is unique

The graphic display
can also be viewed
centrally, enabling
cost-effective
distribution of
operator interfaces
while providing
centralized
monitoring.

PlantStruxure
makes your energy
productive by
collecting and
analyzing both energy
and production data
to save up to 10% in
energy consumption.

efficiency

3

Make smarter decisions

PlantStruxure provides a consistent control and operational interface with
a real-time view of the process to increase operator efficiency and reduce
training needs.

Simple system navigation
> Simplifying system navigation is key to providing operators with the right information
at the right time. The layout of the PlantStruxure operational interface is intuitive in order to facilitate
fast access to any graphics page within the system. So whether it’s alarm, trend, graphics, or system
diagnostics information – it’s only a few mouse clicks away.

Unauthorized access
The runtime security of PlantStruxure is user-based, meaning that each system
user has a unique username and password. This username can be managed in
the system’s native security model, or integrated with corporate domain-based
security, such as Windows Integrated Security. It creates a single location for the
management of all user accounts. Dual signature functionality provides a second
level of security for actions.

Screen navigation, access
to trends, system status,
alarm windows, and more

Context-sensitive system
object

Device faceplate
pop-up

Camera integration
Integrating Pelco™ cameras
into the PlantStruxure
architecture allows live
video to be viewed within
the system. Users are able
to control cameras, thereby
enhancing their realtime process visibility or
integrating remote security
monitoring.

4

Alarm banner showing most
recent alarms and events

Operate your process more intelligently
Trending
> Trends are a seamless combination of real-time
and historical data. When users display a trend page,
they can monitor the current activity as it happens,
and simply scroll back through time to view the trend
history. The distributed trending system handles
large numbers of variables without compromising
performance or data integrity. Operators can choose
from a selection of pre-configured trend pages that
provide clear data representation with customizable
views for quick and simple trend analysis.

Advanced alarms and events
> An efficient alarm system allows users to quickly
isolate and identify faults within the system or process,
thereby reducing plant downtime. The PlantStruxure
alarm system is fast and reliable, providing them with
detailed information about the status of the plant.

> Alarms are displayed on dedicated alarm pages,
with the most recent alarms visible at all times in the
alarm banner on every page. Working in conjunction
with the controller or RTU, alarms are time-stamped
with precision to one millisecond where available.
This accuracy can be essential when differentiating
among alarms that occur in rapid succession.

Diag buffer
interface via
new OFS driver
SCADA on the
control room

A sharing alarm system
The shared alarm list display between plant floor
and control room is visible at three levels – PLC,
HMI and SCADA – and allows better coordination
of alarms throughout your plant. Thanks to
the diag buffer interface from the OFS driver,
alarms are automatically displayed, monitored
and acknowledged on both HMI and SCADA,
providing reliable alarm management throughout
the plant. No more risk of inconsistency in alarm
display(s), helping you to achieve regulatory
compliance, reliable alarm management,
and, most important, efficient plant operation.
Moreover, with the shared display and control
between SCADA and local HMI, there is no need
to recreate PLC alarms into HMI applications.

Diag buffer
interface
on HMI

Display and monitor
alarms on HMI
at the plant level

Display and monitor
alarms on SCADA
level from PLC and HMI

Alarms PLC

In fact, this convenience means that relevant
additional alarms can be added if needed and
alarm management/synchronization features can
be incorporated through an internal alarm buffer.

5

Make smarter decisions

Analyse the cause of process upsets
quickly and easily
> Process Analyst features within Vijeo Citect
allow users to combine alarm and trend data in
one integrated display for faster analysis.

> When analyzing the cause of process
Paul Donald
Telemetry Officer
Central Highlands Water
“Process Analyst is a
vast improvement on
existing SCADA systems,
and enables processes
to be optimized by
making it easier for
operators to analyse
disturbances.”

disturbances or when trying to improve
productivity in the process, the comparison
of alarm and trend data is essential. While
sophisticated analysis tools are available in
data historians, Process Analyst is unique
because it’s an intuitive process analysis tool
that sits directly in the system itself. It delivers

actionable insight to the users and gives
them the ability to immediately modify
process conditions to achieve the desired
results.

> PlantStruxure allows users to save
preconfigured views and ‘favourite views’
within Process Analyst in order to make it
easy for them to access the information they
need, greatly improving their efficiency
and productivity.

Save a snapshot or
a favourite in run-time

Unlock pens to allow
values to be compared
over different time periods
Overlay analogue
and stacked digital pens
on the same pane

The value of all pens
are displayed at the
current cursor location

6

Alarms display on-time,
off-time, acknowledge time
and operator comments

Enhance security and safety

Simple and smart security in SCADA
The integration of camera/video surveillance helps enhance process efficiency
with a birds-eye view of actual operations as well as providing added security
for valuable company assets and equipment.
The ability to seamlessly interface with Pelco cameras is a standard feature
of Schneider Electric™ Vijeo Citect, making our security solution simpler,
smarter and more secure. It provides operators with:
> Greater flexibility and control over the security and management
of company assets
> Rapid detection of potential security events
> Integrated tools to help supervise people and equipment
> Central viewing of remote events, helping them to make more
informed decisions.

An integrated solution
Traditional methods of access control and monitoring of your personnel and
equipment in hazardous areas are often difficult to manage, prone to human
error and neglect, and slow to produce critical information. Regulatory bodies
have become involved and are now stepping up demands for site managers
to find better ways of addressing these issues. A simple yet highly effective
option is the integration of camera/video surveillance on operators’ SCADA
screens. This additional capability:
> Provides a visual validation of the actual equipment, perimeter, zone or site
in question, helping to improve the quality of decision-making
> Visualizes the situation before responding to process or security incidents
> Effectively supervises the security of plant and assets
> Helps minimize risks to field staff in potentially hazardous situations.

Your PLC closer to the
Vijeo Citect SCADA
The Web Gate control object within Vijeo Citect
allows you to remotely view HMI displays, and
read and write data from your Magelis terminals
and Schneider Electric PLCs and devices. View
all the panels from across your plant at one
centralized and truly unified operator interface.
By using the Vijeo Designer Web Gate feature,
your device acts as a web server that allows
you to view, closely monitor, and control it from
the Vijeo Citect runtime HMI environment. Thanks
to integration, there is no need for two full levels
of SCADA in the system. Via the Web Gate
feature, the operator can centrally pull up the HMI
pages onto the SCADA screen in real time.

Sharing displays
anywhere in your plant
centrally on SCADA
at control room

Network
communication
via Web Gate
HMI display
on plant level
with Vijeo Designer

This means that users do not have to redraw
screens and so engineering time for design and
commissioning is reduced. Being an integrated
offering using the same logic across screens makes
it easier to learn and operate and less expensive
to maintain. This eventually leads to a lower total
project cost and operating cost.

7

Optimize production

View your controller program
from anywhere in your plant
> By installing a FactoryCast HMI module in your
Modicon™ controller, you can take advantage
of its features to help reduce maintenance and
downtime costs.

> With this module, PlantStruxure provides direct
read-only access to the program inside the
controller, allowing users to view all of the code
from any operator or maintenance station across
the plant.

Modicon Quantum
and Modicon Premium

> It can also be used in conjunction with Process
Analyst to help users quickly locate the reasons
behind a process disturbance or plant stoppage.

Control and monitor HMIs
from anywhere in the world
> Keep connected from a remote computer
to your HMI through a simple Internet
browser and decrease HMI maintenance
costs by enabling a panel operator to
perform a level one diagnostic on the HMI
without having to be on-site.

> Web Gate is the optimum solution for
monitoring and controlling huge automated
systems in airports, greenhouses, steel
casting, etc.

Your maintenance-free BOX PC
in the Compact Flash
Vijeo Citect Web client available in Fanless BOX PC with Compact Flash
> Vijeo Citect Web client .dll on the CF to browse Vijeo Citect server
> Vijeo Citect license at the server level
> Windows embedded, write-protected during normal operations

8

Increase your process efficiency and performances
The ability to extend plant operations from the control room to the plant
floor and ensure access to consistent and valid information is crucial in
optimizing process efficiency.
Apart from the benefits of integrated HMI and
SCADA, Schneider Electric also has its new BOX
PC in rugged terminals, ideal for trouble-free
operation in standard, maintenance-free or harsh
environments (extreme temperature, from 0 to 50
degrees C, vibration, shock, etc). Fanless units
without rotating media ensure that the need for
maintenance is virtually eliminated.

This makes it well suited to the extreme operating
environments of the mining, oil and gas, and
marine sectors, as well as the dust environs of
some food and beverage operations (e.g. milling).
This means that you do not have to fit in complex
and expensive enclosures and can minimize your
replacement needs.

Vijeo Citect Web
client capabilities

Ruggedized to match your tough applications

> The ability to extend your plant operations from

Vijeo Citect Lite
and full bundles

the control room to the plant floor is vital. That’s
why PlantStruxure supports dedicated plant floor
HMIs built to withstand the rigours of industrial
environments. The rugged features and flexible
options of the Magelis™ range make them
perfect for use in plant floor cabinets and other
specialized applications. Magelis industrial PCs
are certified UL508 for automation in the field.

Selection of iPC
configuration
catalogued
On-demand with
iPC configured
service
Magelis iPC range

Schneider-Electric’s Operating and Monitoring Solution is the collaboration
between Vijeo Citect SCADA and the new HMI, BOX PC.
‘Beginning with the end in mind’, such a solution offers the benefits of a
complete solution, where design and industry-leading components are made
to work together seamlessly. This means that you have the advantage of goaldriven design, as opposed to bolt-on applications as an afterthought. With
Schneider Electric integrated SCADA and HMI, there does not have to be a
trade-off between best-of-breed components and integration.

Magelis BOX PC
Universal BOX PC

> Maintenance free models (no fan, no hard disk)
to run in harsh environment with most demanding
industrial certificats.
Performance BOX PC

> High performance CPU (Core 2 Duo, 2,26 GHz)
and chipset (1 GHz bus, 3 MB cache, DDR3 RAM)
associated with Windows 7 - 64 bits, support up to
8 GB of RAM, to speed up the monitoring of your
plant in standard industrial environment.

1 slot PCI
• Universal

2 slots PCI
• Performance
• Universal

5 slots PCI
• Performance
9

Adapt to new business requirements

Take your control system
anywhere you go...
> Our mobility solutions give users the freedom to observe operations first-hand wherever they are.
By providing easy access to the process from dedicated Web clients or smart mobile devices such as
PDAs or mobile phones, the system provides greater flexibility, decreased downtime, increased plant
productivity, and a lower total cost of ownership.

> The increased visibility into real-time processes helps users make more effective decisions, thereby
increasing plant productivity.

... by choosing the right mobility solution

Full system functionality
with zero maintenance
The Web Clients allow all users throughout
an enterprise to take advantage of real-time
information by providing easy access to
the system from outside the control room via
a standard web browser.

10

> Impressive runtime performance
> Simple installation
> No emulation
> Zero-maintenance
> No rebuilding of graphics
> Totally secure

Monitor all your plant
from a single control location
Unify any number of HMI/BOX PC clients into a
single ‘clustered’ SCADA system providing users
with the optimum topology. While each local HMI
can view its own control process, global control
clients can be implemented to view across the
entire control system, complete with unified alarm
lists and the ability to compare trended data
across the entire plant floor. The ability to monitor
all your plant processes from a single control
location affords you:
> Better operational efficiency
> Better maintenance efficiency
> Better energy efficiency
> Less manpower requirements
> Reduced operating costs.

Redundancy out
in the field thanks
to BOX PC
SCADA (Central)
server with clusters

Cluster 1

Cluster 2

Cluster 3

Bring the servers closer to your process thanks to the ruggedized Magelis
industrial PCs. Its allows very large processes to be hosted in the field
and share the central redundant server out in the field, with the clustering
topology by SCADA. You reduce the risk of network outage and system
downtime. You increase process efficiency and performance by maintaining
the redundant long-distance process itself on the plant floor.

Open and scalable
multi-protocol architecture
The integrated offer can communicate with a large
selection of programmable logic controllers (PLC),
peripherals, and other equipment, all connected to
a single HMI terminal. The equipment can include
different models from various manufacturers with
different types of connections.
With its multi-protocol architecture, you can adopt
it into an existing system without upgrading or
modifying existing equipment, or you can design
an entirely new automation and control system
from scratch.

Support for dynamic clustering means each BOX PC can be
monitored and controlled from a central control room at the
same time, enjoying the full server functionality and redundancy
out in the field.

11

Schneider Electric Industries SAS
Head Office
35, rue Joseph Monier - CS30323
F92505 Rueil-Malmaison Cedex
FRANCE
www.schneider-electric.com

ART. 960399

Due to possible changes in standards and equipment, the features described in this document
in the form of text and images are subject to confirmation by Schneider Electric.
©2011 Schneider Electric. All Rights Reserved. Schneider Electric, Plant Struxure, Modicon,
Magelis, Vijeo and Make the most of your energy are trademarks owned by Schneider Electric
Industries SAS or its affiliated companies. All other trademarks are property of
their respective owners.
Publication: Schneider Electric
Photo: Eliandric / iStockphoto
Design: pemaco
Print:
998 - 46123

06/2011

DIACED1109307EN

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