Trailers

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Weight and dimensions of heavy
commercial vehicles as established by
Directive 96/53/EC and the
European Modular System (EMS)
Workshop on LHVs
Stefan Larsson
Director, Regulatory Projects
June 24, 2009
Brussels
A new approach to increase capacity
were developed when
Sweden and Finland joined EU
Solution
The ”Modular Concept” introduced in 96/53/EC.
Allowing increased vehicle length and weight on
appointed road networks on the condition that
established EU modules were used.
Issue
For environmental and competitive reasons it
was unacceptable for both Sweden and Finland
to apply the existing EU Directive on vehicle size
and weight, as they since long had allowed
longer and heavier vehicle combinations
Challenge
To find a solution that enables foreign
transporters to compete on equal terms
in Sweden and Finland
Max. length 25.25 m and max. weight 60 ton on “Class 3” roads for EMS
combinations allowed in Sweden and Finland when joining the European Union
The European Modular System (EMS) The European Modular System (EMS)
on an appointed road network on an appointed road network
7.82 m
Street Class 1
7.82 m 7.82 m
13.6 m
Road Class 2
13.6 m 7.82 m 13.6 m 7.82 m
Road Class 3
Road freight capacity was earlier increased
by introducing new and larger loading units
EMS increases the capacity by using existing units
18.75 m**
18.35 m
18 m
Length
Truck –
trailer (TT)
53´
8.22 48´
15.65 (2x7.82) (TT) 7.82 45´**
13.6 m (TST)
15.5 m
16.5 m **
7.45 12.5
13.6
40´
15 m 7.15 20´
Load length* Length
Tractor –
Semitrailer (TST)
Swap
bodies (m)
Class C Class A
Containers
**96/53 EC (as introduced in 1996 and incl.
declaration in Dec 2006)
Table only as illustration (not always logic links between rows and colums)
* Introduced by 89/461 EEC to protect the driver environment
(Cab space) and establised also the two loading units 7.82 m
and 13.6 m
EMS is based on existing modules
Truck
For short
module
Tractor 4x2
For semitrailer
Tractor 6x2, 6x4
For semitrailer
Vehicles
Load
units
Short module
Dimensions equal to
• ISO container 20ft
• Swap body CEN Class C
7,15m 7,45m 7,82m
Long module
Dimensions equal to
• ISO container 40ft
• “13,6m” semitrailer
• 45 ft container if this will
be generally allowed in
EU
20ft – 7,82m
40ft / ”13,6m” (& 45ft)
dolly
Centre axle trailer
for short module
Semitrailer “13,6m”
for long module
Trailers
Variant of Semitrailer;
“B-train”
Combine existing modules (vehicle components and load units) in
a more efficient way and allow this on an appointed road network,
to make better use of what we already have
ACEA supports a wider EU application of
EMS because:
• Positive environmental impact (CO
2
and other emissions)
• The Lisbon Agenda – European competitiveness
• Reduced congestion
• Co-modality & Intermodality considerations
• Traffic safety is maintained or improved
• Supports Efficient Logistics
• Flexible use of existing units
• Already included in Directive 96/53/EC
The European Modular System
An EU wide application of EMS is likely the
most cost-effective way to address all the
relevant concerns, including co-modality
Fuel
Index
142
195
279
84
100
410
937
26 ton
18 ton
12 ton
GCW
60 ton
40 ton
7.5 ton
3.5 ton
No. of
trucks
6
9
16
2
3
20
53
Space
on road
300 m
432 m
755 m
130 m
172 m
903 m
2360 m
Fuel per
1000tonkm*
27 lit
37 lit
53 lit
16 lit
19 lit
78 lit
178 lit
Impacts of different vehicles sizes
to transport 106 EU pallets (600kg/pallet)
2 x 25.25
1 x 18.75
2x 16.5
Source: Volvo * Note: Calculated with consideration to “normal” utilization
EMS is efficient logistics
• It is a new systems thinking – the possibility to combine modules in
different ways for adapting to local conditions
• Use longer combinations on an appointed road network
• Avoid national specific demands
• Not necessarily heavier vehicles – general cargo type of goods is
often volume sensitive
Use long combinations when possible,
shorter combinations when necessary.
Efficient Logistics
Fewer trucks needed for the same transport work
Fewer vehicles
• Less total fuel consumption
• Less emissions per tonkm
• Less total room on road
• Lower cost per tonkm
• Less road damage
• Possible to rearrange
to shorter
combinations and
adopt to local
conditions
• Standard loading units
• Same volume of cargo
• Based on existing equipment
• Easy to implement
Class 2 roads Class 3 roads
Short module Short module
Long module
Long module
Short module
Short module
Long module
Long module
Tractor + B-train for long haul, 25,25 m on Class 3 roads
13.6 m
7.82 m
Disconnect the semitrailer
Integrated Logistics Solutions
Example
Move the trailer wheels forward
13.6 m
The long distance truck is converted into a distribution vehicle
Tractor + B-train for long haul, 25,25 m
Integrated Logistics Solutions
Example
7.82 m
Combine existing modules in a more efficient
way and allow this on an appointed road network,
to make better use of what we already have
EMS using existing modules
(vehicle components and load units)
on an appointed road network
When using existing modules to form longer and heavier
vehicle combinations beyond the limits of requirements valid
in national territories of Member States, some of these
requirements might need to be modified.
When operation of these combinations are only intended on
a limited part of the available road network some
requirements valid for general vehicle usage might loose
their relevance.
EMS using existing modules
(vehicle components and load units)
on an appointed road network in
national territories of MS
Requirements to be considered for EMS combinations in
cross border operations should be evaluated on the basis of
the requirements that are valid for their national operations
in the bordering Member States.
EMS using existing modules
(vehicle components and load units)
on an appointed road network
in cross border traffic
For efficient cross border operations of EMS combinations,
it is strongly recommended that the EU Commission
provides recommendations to support a harmonised
application of the EMS.
EMS - Safety
• Reduced accident risk – due to fewer trucks for the same goods
• Same braking capacities – as each axle braking it’s own load
• Overtaking distance no problem on multi lane roads
Braking tests have proven that the braking
behaviour of a 60t EuroCombi is as good as
that of modern 40t Standard combinations
EMS
Combinations
Standard
Combinations
EMS - Dynamic Stability
Good dynamic stability of vehicles – equal to present EU vehicles
Source: NVF - Report no. 1/2007- Committee 54: Vehicles and Transports
EMS - Effect on infrastructure - Bridges
Same or better than existing combinations
EMS
Source:
TRANSPORT & MOBILITY LEUVEN
TREN/G3/318/2007
*Measures effective in limiting the aggressiveness of vehicles
such as minimal spacing between 2 LHV, no overtaking,
authorizations limited to specific routes
*
EMS - Effect on infrastructure - Bridges
Same or better than existing combinations
Source:
TRANSPORT & MOBILITY LEUVEN
TREN/G3/318/2007
EMS - Effect on infrastructure – Pavement
Same or better than existing combinations
EMS
Source:
TRANSPORT & MOBILITY LEUVEN
TREN/G3/318/2007
Relative aggressiveness per tonne carried
Utilisation of trucks measured per no. of pallets, volume and
weight for transport of general-cargo-like goods.
Road transport needs above all
increased volume and load lengths
0%
20%
40%
60%
80%
100%
120%
1 25 50 75 100 125
Number of trips
Utilisation level load capacity
Full unit 100%
90%
Average 57%, by weight (kg)
Average 82%, by volume (m
3
)
Average 92%, by no. of pallets
0%
20%
40%
60%
80%
100%
120%
1 25 50 75 100 125
Number of trips
Utilisation level load capacity
Full unit 100%
90%
Average 57%, by weight (kg)
Average 82%, by volume (m
3
)
Average 92%, by no. of pallets
Data source: NEA.
Standard semi
Standard semi
Standard semi
Weight tonnes:
Average: 14
Full: ~3%
High: 25.9
Low: 1.2
Volume m³:
Average: 81
Full: ~6%
High: 100
Low: 38
Platform length,
pallets:
Average: 30
Full: ~ 55%
High: 39
Low: 18
Average load utilization ~82%
Average load utilization ~92%
Average load utilization ~57%
Rail and road are complementary modes
Share (%)
Goods value
(€/kg)
100
75
50
25
1 5 50
Sea
Rail
Road
Air
The value of goods in relation to transport modes
Changes in road transport will not move volumes from rail to
road since road and rail handle goods of very different values
Source: Kenth Lumsden, CTH (1€=10SEK)
Inter-modal transports often need higher
vehicle weights because of the use of
heavier load carrier
Note the 44 t legal limit for 40´ ISO containers in combined
transport compared with the general legal limit 40 t GCW
Restriction on weight of EMS vehicle combinations will likely
have a negative impact on inter-modal transports and on bulk
transports (weight sensitive) for which no alternative exist
EMS will create a more stable situation with respect to the
lifetime of standardised load units and handling equipment
Increased capacity is achieved by using existing modules
“better and longer use of what we already have”
• Transport of general cargo needs increased volume and load-length on each unit
• Intermodal and bulk transports need higher weight because of heavier load carrier
• The efficiency of all transport modes need to improve
• Compare energy efficiency for the total transport (door to door)
• As energy is needed for loading and unloading, these should be kept to a minimum
• Coupling and uncoupling uses less energy than loading and unloading
• Different modes requires different load carrier and packaging
(loading/unloading/stacking, risk of damage and theft)
• Production and transport of load carriers and packaging material uses energy
• Vehicle size restrictions in urban areas prevent the use of the most fuel efficient
solutions for intermodal transport if transit points are located in city centres
• EMS will create a more stable situation with respect to the lifetime of standardised
load units and related handling equipment – “better and longer use of what we
already have”
Important aspects to be considered
in connection with the analysis
Strengths and Opportunities
• Increases European transport efficiency and economic competitiveness
• Reduces the number of vehicles for a given amount of goods
• Reduces global and local environmental impact
• Maintains or improves traffic safety
• Reduces congestion
• Reduces road wear
• Supports intermodal transport
• Included in EU Directive 96/53/EC
• Is based on existing load units and vehicles
• Possible to rearrange into shorter combinations and adopt to local
conditions
• Used for many years in Sweden and Finland and already tested in the
Netherlands, Denmark and Germany with positive experience.
The European Modular System
Conclusions
Thank you for your attention!
Back-up slides
Rail and road are complementary modes
Source: Schenker Sweden
SERVICE (Lead time,
frequency, flexibility)
Cost per tonkm
(long distances,
high weights)
RAIL TRANSPORT
ROAD TRANSPORT
(generally higher level
of services and higher
costs per tonkm)
Intermodal road/rail
Sea Road
Rail excl intermodal
Intermodal
Projected transport growth and competitiveness requires increased
efficiency and capacities in the whole transportation system “co-modality”.
Impacts of Financial Crisis on EU27 Vehicle Fleets
according to Fraunhofer
Change of Vehicle Fleets in EU27
-30%
-25%
-20%
-15%
-10%
-5%
0%
5%
2008 2010 2012 2014 2016 2018 2020 2022 2024 2026 2028 2030
[
%

C
h
a
n
g
e

c
o
m
p
a
r
e
d

w
i
t
h

B
A
U
]
Car
HDV
LDV
Source:
What assumption regarding the
HDV fleet has been used in the
analysis for CER ?
Aerodynamic characteristics can be improved
if permitted by vehicle size regulations
Boat tails
Manoeuvrability
of EMS combinations using existing modules
on an appointed road network
The most relevant test manoeuvre to evaluate EMS combinations
seems to be the 90-degree turn on a 12,5 m outer radius.

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